lincoln vantage 400 parts list

The machine welds but it will not maintain a steady output. Avoid welding near hydraulic lines. Fuel, oil pressure and engine temperature gauges help you monitor performance. Utilice ventilacin o aspiracin para gases. Protegez-vous contre la secousse lectrique: a. Les circuits llectrode et la pice sont sous tension quand la machine souder est en marche. Remove objects blocking or close to intake openings on both sides of base and exhaust end (case back). Fast travel speeds, especially on fill passes. The oil pressure interlock switch prevents battery drain if the switch is left in the RUN position and the engine is not operating. Replace the fuel filter if it is found with excessive water accumulation or sediment. Learn how your comment data is processed. The specific diagram for a particular code is included with the machine. If it is not up to the full mark on the dip stick, add oil as required. Construction Maintenance and Repair Rental Fleet THE LINCOLN ELECTRIC COMPANY Publication E6.214 | Issue D te 05/11 Web Update: 11/12 a Lincoln Global, Inc. All Rights Reserved. Do not operate with panel open or guards off. The engine operates normally. 1. B-6 B-6 OPERATION The OUTPUT CONTROL dial adjusts the full output range for pipe welding. The engine will not go to high idle when attempting to strike and arc, or when a load is applied to any of the auxiliary power receptacles. (2.0 mm) drive roll kit for cored wire. Check the oil level before starting the engine. The engine will not go to high idle when using auxiliary power. (continued). Make certain the insulation is large enough to cover your full area of physical contact with work and ground. IF the Engine Protection or Battery Charging Lights do not turn off shortly after starting the engine shut off the engine immediately and determine the cause. ARC CONTROL- The ARC CONTROL dial is active in the CV-WIRE, CC-STICK and DOWNHILL PIPE modes, and has different functions in these modes. Compact Case with Stainless Steel Enclosure One of the most compact 500 amp machines available. 1. No output in PIPE MODE. We want you to take pride in operating this Lincoln Electric Company product as much pride as we have in bringing this product to you! Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates. The engine goes to low idle, but will not stay low idle. Idler may not respond with less than a 100 watt load. The machine will weld but the welding arc is COLD. Remove guards only when necessary to perform maintenance and replace them when the maintenance requiring their removal is complete. 13 kW peak (12 kW continuous) 1-phase AC generator power for common construction tools. The arc quality is poor with excessive spatter. For highway use, consult applicable federal, state, and local laws regarding possible additional requirements. In the CV-WIRE mode, when the control cable is connected to the 14-pin connector, the auto-sensing circuit automatically makes the Output Control inactive and the wire feeder voltage control active.

Has 83% reduced wire feed speed capability for 6 oclock pipe welding with Innershield wire. Two Year Extended Warranty Available in the U.S.A. and Canada. OVERSPEED IS HAZARDOUS The maximum allowable high idle speed for this machine is 1890 RPM, no load. Mantenga la cabeza fuera de los humos. Copyright 2011-2022 | Manual-Hub.com | All Rights Reserved. This will keep the "Solid State" contactor open and provide a "cold" electrode until the Amptrol or Arc Start Switch is pressed. 120V plug may not be compatible with common household receptacles. B-7 B-7 OPERATION "REMOTELY CONTROLLED" position.

The engine will not crank when the start button is pushed. CLEANING: Blow out the generator and controls periodically with low pressure air. Starting System Capacities 135.6(2.2) 12VDC Battery & Fuel: 20 gal. The Above For Diesel Engines The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. However, your overall safetycan be increased by proper installation and thoughtful operation on yourpart. Be sure machine is stable when lifting. The AC auxiliary power is normal and the engine operated normally. 3.

Outputs normal in other modes. D-2 D-2 MAINTENANCE ENGINE OIL CHANGE OIL FILTER CHANGE Drain the engine oil while the engine is warm to assure rapid and complete draining. Disclaimer | Privacy Policy | Terms and Conditions. The machine has normal weld and auxiliary output. Post questions, comments, reviews or page errors in the comment box below. The engine will not idle down to low RPM. NEMA 14-50P. 6. B-5 OPERATION NOTE: If the unit fails to start turn Run/Stop switch to off and repeat step 3 through step 7 after waiting 30 seconds. Voltage is now correct at the receptacles for auxiliary power.

Set the "WIRE FEEDER VOLTMETER" switch to either "+" or "-" as required by the electrode being used. Utilisez un ventilateur ou un aspira- Desconectar el cable de ali- mentacin de poder de la mquina antes de iniciar cualquier servicio. The machine will weld but the welding arc is COLD. A-3 WARNING Lift only with equipment of adequate lifting capacity. do not fill above the "FULL" mark. A turbo-charged diesel engine with Lincoln Electric Chopper Technology makes this a reality! Make sure the electrode (wire, gas, voltage, current etc. engine prior to starting. ii ii SAFETY ELECTRIC SHOCK can kill. NOTE: This diagram is for reference only. E-1 TROUBLESHOOTING E-1 HOW TO USE TROUBLESHOOTING GUIDE WARNING Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel. See the MAINTENANCE section for more detailed information on testing and resetting the GFCI. A-4 A-4 INSTALLATION OIL The VANTAGE 400 is shipped with the engine crankcase filled with high quality SAE 10W-30 Oil that meets classification CG-4 or CH-4 for diesel engines. The weld output can not be adjusted with the front panel output control knob in one or mode weld modes. A-8 INSTALLATION CONNECTION OF LINCOLN ELECTRIC WIRE FEEDERS Connection of LN-7 or LN-8 to the VANTAGE 400 1. Call 1.888.935.3877 to talk to a Service Representative Hours of Operation: 8:00 AM to 6:00 PM (ET) Mon. Handy oil drain valve and tube makes oil changes easy. D-1 MAINTENANCE D-1 Read the Safety Precautions in the front of this manual and in the Engine Owners Manual before working on this machine. Engine runs rough. 3. Patented radiator cap cover is latched for easy access and is lockable. The engine operates normally. The engine shuts down shortly after starting. Unauthorized repairs performed on this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty. DO NOT INSTALL, OPERATEOR REPAIR THIS EQUIPMENTWITHOUT READING THIS MANU-AL AND THE SAFETY PRECAU-TIONS CONTAINED THROUGH-OUT. For the CC-stick, downhill pipe and Touch Start TIG modes, the machine output dial becomes a maximum current limit for more fine tuning with the remote control dial or Amptrol. Faulty PC board. E-3 E-3 TROUBLESHOOTING Observe all Safety Guidelines detailed throughout this manual PROBLEMS (SYMPTOMS) POSSIBLE CAUSE RECOMMENDED COURSE OF ACTION Engine shuts down while under a 1.

i i SAFETY WARNING CALIFORNIA PROPOSITION 65 WARNINGS Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm. 2. (For examauxiliary power is normal. Excellent for cellulosic electrodes. Typically a forceful digging arc is preferred for root and hot passes. Connect the LN-7 or LN-8 per instructions on the appropriate connection diagram in Section F. 3. Welder has output but no control. No auxiliary power at one or more receptacles or at the 14 pin Amphenol. Order T12153-9 Full-KVA Power Plug (3-Phase) One plug rated at 240V, 50 amps. B-3 B-3 OPERATION 4. If the diagram is illegible, write to the Service Department for a replacement. Standard DC Touch Start TIG welding, not scratch start, for easy arc starting that avoids tungsten Single-side engine access with lockable sliding door. Our challenge is to meet the needs of our customers and to exceed their expectations. There is no difference in operation with the VRD On or Off for this mode. Shut the welder off. Check for bent linkage or broken spring. Disconnect the negative battery cable to ensure safety. 20122022, manualsdir.comAll rights reserved. (continued). 1. The machine has normal weld and auxiliary output.

Auxiliary power is normal when the idler switch is in the HIGH idle position, the automatic idle function works properly when welding. DO NOT INSTALL, OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READING THIS MANUAL AND THE SAFETY PRECAUTIONS CONTAINED THROUGHOUT. Insulate yourself from work and ground using dry insulation. Give the equipment code number. Keep your head out of fumes. Add 50/50 antifreeze / water solution if the level is close to or below the "LOW" mark. Printed circuit boards are environmentally-shielded using Lincoln Electrics engineered potting and protective frame trays. CENTER OF GRAVITY WITH OIL IN ENGINE, COOLANT IN RADIATOR, AND EMPTY FUEL TANK. 3-Wire Service 120 VOLT COMPANY 120 VOLT METER NEUTRAL BUS N LOAD DOUBLE POLE DOUBLE THROW SWITCH RATING TO BE THE SAME AS OR GREATER THAN PREMISES SERVICE OVERCURRENT PROTECTION. remove fumes from breathing zone. -, All Lincoln Electric catalogs and technical brochures, VIKING 3350 SERIES Auto-Darkening Welding Helmets, Magnum Classic Self-Shielded Semiautomatic Guns, FLEXTEC MULTI-PROCESS WELDERS FLEXTEC 350X , 500 , 500 P, 650, MC09-27 Automated Welding Solutions for Every Industry, FILTER REPLACEMENT WELDING FUME EXTRACTOR, MINIFLEX PORTABLE WELDING FUME EXTRACTOR, Downflex Dual Pur Pose workbench & extraction table, Engine-Driven Welders (Powered by Diesel Engines) Ranger 305 D, Powered by Gasoline Engines Power Arc 5500, Multi-Process Welders featuring Waveform Control Technology (Wire Feeder sold separately) Power Wave 355M, Multi-Process Welders (Wire Feeder sold separately) Invertec V350-PRO, MIG Welders - Integrated Power Source and Wire Feeder Power MIG 350MP, TIG Welders at a Glance Invertec V310-T AC/DC, TIG Welders at a Glance Precision TIG 225, Stick Welders at a Glance Idealarc R3R-500. See the appropriate connection diagram in Section F. B-1 B-1 OPERATION SAFETY PRECAUTIONS WARNING Do not attempt to use this equipment until you have thoroughly read the engine manufacturers manual supplied with your welder. Do not touch electrically live parts or electrode with skin or wet clothing. A-2 A-2 INSTALLATION SAFETY PRECAUTIONS FIGURE A.1 WARNING (VRD)-VOLTAGE REDUCTION DEVICE SWITCH IS LOCATED IN THIS AREA. (continued). Faulty engine starter motor. vi vi TABLE OF CONTENTS Page Installation..Section A Technical Specifications .A-1 Safety Precautions ..A-2 VRD (Voltage Reduction Device) .. vii TABLE OF CONTENTS MaintenanceSection D Safety Precautions D-1 Routine Maintenance ..D-1 Engine Service Items A-1 A-1 INSTALLATION TECHNICAL SPECIFICATIONS - VANTAGE 400 (K2410-3, K2410-4) INPUT - DIESEL ENGINE Make/Model PERKINS Description Speed (RPM) 4 cylinder 32.7 HP 1800 RPM naturally aspirated water cooled Diesel Engine (K2410-3) 404D-22 Displacement cu. E-2 E-2 TROUBLESHOOTING Observe all Safety Guidelines detailed throughout this manual PROBLEMS (SYMPTOMS) POSSIBLE CAUSE RECOMMENDED COURSE OF ACTION Major Physical or Electrical Damage 1. C-1 ACCESSORIES FIELD INSTALLED OPTIONS / ACCESSORIES C-1 WIRE FEEDER OPTIONS K2641-2 FOUR WHEELED STEERABLE YARD TRAILER For in plant and yard towing. Battery is low, Charge Battery. And, most importantly, thinkbefore you act and be careful. The Above For Gasoline Engines ARC WELDING CAN BE HAZARDOUS. Standard stainless steel roof, side panels and engine-access door deliver added protection and durability. RECOMMENDED ACCESSORIES WIRE FEEDER OPTIONS PLASMA CUTTING LN-25 Ironworker Wire Feeder Portable CV unit for flux-cored and MIG welding with MAXTRAC wire drive system. K2636-1 TRAILER - Two-wheeled trailer with optional fender and light package. Order K802N Full-KVA Power Plug (1-Phase) One dual voltage plug rated at 120/240V, 50 amps. The weld output terminals have normal OCV (open circuit voltage). Engine will not go to high idle under weld or auxiliary loading. 2. The electrode and work (or ground) circuits are electrically hot when the welder is on. CUSTOMER ASSISTANCE POLICY The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. (Control or Idler). Lead and harness strain reliefs on all control connections help ensure trouble-free performance. Insulate yourself from work and ground. The engine cranks when the startbutton is pressed but will not start. Products names, logos, brands and other trademarks are the property of their respective trademark holders in the USA and other countries. A-9 INSTALLATION A-9 Spool Gun (K487-25) and Cobramatic to VANTAGE 400 WARNING Connection of the LN-25 to the VANTAGE 400 Shut off welder before making any electrical connections. Convenient slide-out battery drawer below control panel. 22801 St. Clair Avenue Cleveland, OH 44117-1199 U.S.A. PH: +1.216-481-8100 www.lincolnelectric.com Engine: 4 Cylinder 1800 RPM TurboCharged Perkins 4 cylinder 1800 RPM Perkins turbo-charged diesel engine runs smooth and quiet. Downhill pipe mode with active arc force control enhanced downhill pipe welding mode. The machine front panel output control is still active when the remote control unit is connected to one of the Front Panel Amphenols. Also, less weight than traditional 500 amp welders makes the Vantage 500 compact design a great choice for installation on truck beds where available space and weight capacity are limited. Get a 500 amp welder in a compact case! For Service outside the USA: Email globalservice@lincolnelectric.com Copyright Lincoln Global Inc. For use with machines having Code Numbers: Equipped with VRD (VOLTAGE REDUCTION DEVICE). Battery drawer on front of machine and top-mounted radiator cover provide convenient access to these systems. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. The arc heat can be controlled and maintained normally, the auxiliary output is normal and the engine operates normally. Faulty PC board or welder alternator. The information herein is for personal use and informational purposes only. The machine welds but it will not maintain a steady output. The same size as the Vantage 300 and 400! A-7 A-7 INSTALLATION CONNECTION OF VANTAGE 400 TO PREMISES WIRING 240 VOLT GROUNDED CONDUCTOR POWER 240 Volt 60 Hz. Built-in hot start for easier starts and restrikes minimizing the electrode sticking to the work. Make sure work clamp is tightly connected to clean base metal. The engine runs normally and the auxiliary power is normal. However, your overall safety can be increased by proper installation and thoughtful operation on your part. NEMA 15-50P.

Check the fuel filter and fuel pre-filter for water accumulation or sediment. 2. -----------------------------------------------------------------------ELECTRIC SHOCK can kill. B-4 OPERATION B-4 17. Faulty PC board.

Set the "MODE" switch to the "CV WIRE " position. Order K2808-1 K126 PRO *Prices are pre-tax. The engine shuts down shortlyafter starting and trips the battery circuit breaker (CB5). Gardez la tte lcart des fumes. Lincoln arc welding and cutting equip-ment is designed and built with safetyin mind. Add coolant to system if low. 2. STOP position stops the engine. Engine protection system includes automatic shutdown for low oil pressure or high engine temperature. 4. v v Thank You for selecting a QUALITY product by Lincoln Electric. 18. D-6 MAINTENANCE WELDER / GENERATOR MAINTENANCE D-6 GFCI TESTING AND RESETTING PROCEDURE The GFCI should be properly tested at least once every month or whenever it is tripped. When in the ARC GOUGING or CV-WIRE modes and when a remote control is connected to the 6-Pin or 14-Pin Connector, the auto-sensing circuit automatically switches the OUTPUT CONTROL from control at the welder to the remote control. E-5 E-5 TROUBLESHOOTING Observe all Safety Guidelines detailed throughout this manual PROBLEMS (SYMPTOMS) POSSIBLE CAUSE No welding power output. All ratings are at temperatures of 104F/40C. Patented latched and lockable radiator cap cover. The machine seems to be locked into the CC-stick mode of operation. A-5 A-5 INSTALLATION The 14-pin connector is used to directly connect a wire feeder control cable. The machine welds normally in all modes and the range of weld output seems normal, but one or both of the front panel displays is blank, incorrect welding value, or displays parts of numbers. Major mechanical or electrical damage is evident. NOTE: The TIG process is to receive a low voltage welding process. Order K2614-9 Tomahawk 1000 Cuts metal using the AC generator power from the engine-driven welder. Innovative Service Access Lockable, removable sliding engine access door provides ample space for engine and oil filter work without requiring a large clearance space on your truck. Remove radiator cap and add coolant to radiator. Output automatically switches to remote mode when remote device is connected. RUN/STOP SWITCH - RUN position energizes the the engine has been running. Design capacity of trailer vs. weight of Lincoln equipment and likely additional attachments. Remove fire hazards from the welding area. These documentations are only intended for a qualified person who is aware of the respective safety regulations and hazards. Auxiliary power load is less than 100 watts. The engine will not go to high idle when striking arc. load. BRUSH REMOVAL AND REPLACEMENT: Its normal for the brushes and slip rings to wear and darken slightly. Loose battery cable connections. Indicator light turns on for low oil pressure or high engine temperature. 6.b. 3.a. A control cable type feeder does not function when connected to the 14 pin amphenol. Be sure the unit is off. Wear eye, ear and body protection. SAFETY PRECAUTIONS WARNING Have qualified personnel do all maintenance and troubleshooting work. Cleveland, Ohio 44117-1199 USA TEL: 1.216.481.8100, FAX: 1.216.486.1751 WEB SITE: lincolnelectric.com, For Service in the USA and Canada: Call 1.888.935.3877 For Service outside the USA: Email globalservice@lincolnelectric.com, World's Leader in Welding and Cutting Products Sales and Service through Subsidiaries and Distributors Worldwide . RETURN TO MAIN MENU VANTAGE 400 For use with machines having Code Numbers: IM989-B December, 2012 11530, 11785, 11920 Safety Depends on You Lincoln arc welding and cutting equipment is designed and built with safety in mind. 6.a. 2. No toque las partes o los electrodos bajo carga con la piel o ropa mojada. (8L) Full Load 1800 cold crank amps) 3.43 X 3. iii iii SAFETY WELDING and CUTTING SPARKS can cause fire or explosion. N.B. The engine will not idle down to low RPM. ENGINE PROTECTION LIGHT- A warning indicator 13. Do not touch these hot parts with your bare skin or wet clothing. Tighten fan belt if loose. Authorized Field Service Facility. 5. Place switch in "Weld Terminals On" position when welding without control cable. Empty fuel pre-filter. Requires the T12153-9 Full-KVA Power Plug (1-Phase). It may not be accurate for all machines covered by this manual. Do NOT tamper with governor components or setting or make any other adjustments to increase the maximum speed. Mantenga el material combustible Protjase los ojos, los odos y el electrode with skin or wet clothing. Do not push the START button while the engine is running because this can damage the ring gear and/or the starter motor. Set the "ARC CONTROL" knob to "0" initially and adjust to suit. Lincoln Electric Rapid Response Service! 1. Engine will not "crank". Welding and auxiliary outputs are normal when the idle switch is in the HIGH IDLE position. 1. This must be done before a tripped GFCI can be reset properly. It includes important safety precautions, detailed engine starting, operating and maintenance instructions, and parts lists. (9.5 mm) carbon rods. Check the oil level every four hours of running time during the first 50 running hours.

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lincoln vantage 400 parts list