automated torque system

%PDF-1.6 % Robotic material removal processes are increasing in adoption throughout a variety of industries. Manufacturing automation is about tailoring and integrating a diversity of torque control technologies to enable an effective, reliable and optimal operating assembly process. We need a little more information from you before we can grant you access. 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Some processes are relatively simple, while other parts require a variety of tools and techniques over many hours to achieve the desired finish. Upgrade your assembly process and equipment with a quality torque and automation control system. Calibrate your tools for the job you need. Are you interested in professional automation solutions? Digital data collection for all methods of joint tightening and tensioning, Intrinsically Safe and ruggedized options available, Automatically set tools to target value, no manual setting required. A standard riser tool set can make up or break out a six-bolt flange in approximately 8 min. The team included research and development experts from Siemens Technology, as well as application guidance and support from Yaskawa. Premium content requires special account permissions. Connect manual and powered tools to confirm compliance of workflow tasks and accuracy of assembly. Traceability and error proofing. Vortex-i - skomputeryzowany system do pomiaru momentu obrotowego stosowany w produkcji jako gwarancja wysokiej jakoci, w projektowaniu jako system umoliwiajcy optymalizacje funkcjonalnoci produktu z jednoczesnym minimalnym zuyciem materiaw oraz w kontroli jakoci do sprawdzania stabilnoci i zgodnoci z wymaganymi standardami jakociowymi. The new MD-Series DC torque control system by Mountz is a high performance fastening system that allows manufacturers to optimize the assembly area, reduce labor costs, enhance quality and increase productivity. This ensures both a consistent finish and optimal cycle times, which can help manufacturers streamline costs and increase productivity. Using a quality torque and automation control system makes a safer world through accuracy and precision. r'b5bQ oH Using an AKO loader system limits the human error that is inherent in traditional calibration methods. The opening and closing torque on lipsticks is tested using a Vortex-i PC-controlled torque testing system. Once located, the multi-axis feedback from an ATI force/torque (F/T) sensor enables the Yaskawa arm to measure and react to the weld bead, determine the correct amount of pressure to apply, and remove the bead with the cutting tool. The Vortex-xt is an easy to use torque measuring system ideally suited to making routine quality control measurements where it can be sited right next to the production area. The flexible assembly system can easily adjust for different joint designs and variable tolerances. The durable torque and automation control system is engineered for precise, accurate and repeatable torque control. The weld-bead removal system can minimize safety hazards, decrease cycle times, and improve overall process quality, they added. Provides a consistent repeatable process control and eliminates potential variations. A.K.O.s Automated Click Wrench Calibration System, The Standard by Which Torque is Calibrated Read Our Latest News, Pneumatic/Electric Wrench Calibration Systems, Applies torque in both CW and CCW directions, Adjustable reaction post and slide allows for the testing of many types and sizes of torque wrenches, Two speed input stations for easy and precise turning of the higher torque ranges, Uses TSD6500 Multi-Channel Digital Torque Indicator, Many ranges of torque transducers can easily be adapted to work with each system, Transducer tray for easy storage of auxiliary transducers. All AKO loaders in the Pro series use a motor driven precision ball screw to smoothly apply the torque load to the tool at a consistent rate of speed. The goal of the screw counting process is to ensure that all fasteners are accounted for during the assembly process. 100 0 obj <>/Filter/FlateDecode/ID[<27E75ED245BCD12D19293E451EC41DD1><4E04F6911563C4478D5D8DFE8D5B2ED7>]/Index[59 59]/Info 58 0 R/Length 166/Prev 683402/Root 60 0 R/Size 118/Type/XRef/W[1 3 1]>>stream This video shows torsion springs being tested to pre-defined torque settings using Mecmesin's Vortex-i PC-controlled torque testing system. Whether you are manufacturing life-saving medical instruments, safety-critical vehicle parts or delicate small electronic components, the innovative Mountz torque control system provides repeatability, traceability and an error-proofing process. The active compliance system streamlines the challenges of programming and executing heavy material removal and irregular shaped parts safely and efficiently, with room to grow. Don't have an account? The TPM gives the user a complete graphical display and the ability to easily export data. 59 0 obj <> endobj Progress monitoring and quality assurance in real time, Detailed activity history for each bolted joint, Worker profile and certification management, Automatic report generation replaces handwritten paperwork. FedExs Aaron Prather to Deliver Keynote for Robotics 24/7s Robot Applications Conference 2022. Take the strain out of repetitive operations with Mecmesins semi-automated TSCC Torque Screwdriver Check Calibrator. Powerful monitoring and analytics tools for managing work quality, progress, and productivity. Equipment calibrated in a certificated lab. Position system to assure a tighten sequence is follow. 8 Interesting Cobot Providers From Around the World. Source: ARM Institute, Get news, papers, media and research delivered. Need to check the calibration of your torque screwdrivers? Material removal operations are essential to a variety of industries and range from very light finishing to heavy gate removal. Measuring Units Display. It can be as simple as direct-reading thermometers, or as complex as multi-sensor components of industrial control systems, Torque can arrange products and systems trainings for our discerning clients; training is conducted in house or in site by our own highly skilled training staff, Torque has the ability and is providing highly qualified engineers at cost effective rates to clients and vendors operating in the region, Torque as a SCADA maintenance contractor has been fortunate to secure the maintenance contracts for all PLCs , RTUs and SCADA Packages for Abu Dhabi Sewage Service Company (ADSSC) in Abu Dhabi Island , Main Land & Al Dhafra area, AL Ain City and remote areas. 0 Sales Offices:264 Landis Ave Ste 103 Chulavista, CA 91910, Manufacturing Plant:Blvd Insurgentes #6302, Fracc Guaycura Tijuana BC, CP 22216. The versatile measuring frame with interchangeable torque sensors is powered by Mecmesin's Emperor software giving full programmable control and comprehensive evaluation tools for performing a vast array of torque tests. Maintenance and repair are easy and low cost. The exclusive design behind the Robo-Spider system is in the individual bolt-tightening modules. Remote access for offsite review of work completed onsite, Streamline headcount and reduce exposure hours for any work activity that requires bolted joint management. DHL has also surveyed workers to examine attitudes toward technology and opened R15.08 Safety Standard Is Designed to Help Robotics Users and Integrators, Says Melonee Wise. Zebra VP of robotics and automation discusses the importance of the R15.08 eKAMI Breaks Ground on Training Center at Eastern Kentucky Correctional Facility. SEI AUTOMATION is focused to help you increase your production and reduce the quality problems with a complete torque solution. The Robo-Spider automated riser-flange-bolt torque system is the first fully automated hydraulic torqueing system for riser flanges. The Innovative Collaboration Will Commercialize Innovative Digital Solutions That Promote Safety and Productivity in Industrial Maintenance and Construction BOSTON, MASSACHUSETTS - April 14, 2022 - Shell Global Solutions US Inc. (Shell) and Cumulus Digital Systems, Cumulus digitizes manual work that is mission critical, high volume, and difficult to automate. Itsobjective was to produce a system that was not only safe and efficient, but also cost-effective. Our software improves the quality and productivity of safety-critical workflows, and is used to configure and visualize work activities across a wide range of industries. Drilling Fluids, Well Cementing & Solids Control, All Drilling Fluids, Well Cementing & Solids Control, ChemWatcher Integrated Chemical Management System, Pipeline Integrity Monitoring and Leak Detection, Process Live Data-Enriched Performance Service, ACTive Real-Time Downhole Coiled Tubing Services, CoilTOOLS CT Intervention Tools and Solutions, All Surface Well Test Equipment Intervention, Retrievable Wireless Subsurface Safety Valve System, ProActive Drilling Asset Management Services, Schlumberger End-to-end Emissions Solutions, Robo-Spider Automated Riser-Flange-Bolt Torque System, Integrated Projects and Asset Performance, Schlumberger Australia, New Zealand, and Papua New Guinea, The control panel allows the riser running or pulling operation to be controlled hands-free at a safe distance from the actual flange, Control panel dimensions: 30-in deep, 62-in wide, and 75-in high (control panel is skid-mounted with crane lifting provisions), The control panel features a Class I, Division 2 human-machine interface (HMI) touch screen that allows all operational functions to be controlled, The information screen allows the operator to input the specifics of each rig, The journaling feature saves and stores information making it easy for the user to reference what operation took place, when it occurred, and who performed it. With the appropriate accessories, this system is capable of calibrating many types of tools, such as Click Wrenches, Beam Wrenches, Dial Wrenches, Digital Torque Wrenches, Torque Watches, Torque Screwdrivers, Torque Multipliers, Direct Read Torque Multipliers, small capacity Hydraulic Wrenches, Pneumatic Torque Tools, Electronic Torque Tools, Inline Transducer calibrations, Tensiometers, Dynamometers, Force Gauges, Compression Gauges, Push/Pull Gauges and more. The tool being tested and calibrated is installed on the selected Torque Transducers square socket, or using a TSD1002 plate, or appropriate Adapter if required. The Vortex-dV is a versatile and affordable torque testing system, comprising a precision-controlled motorised stand with a choice of torque transducers, an AFTI digital torque display and data capture unit, and a range of grips and fixtures. endstream endobj 63 0 obj <>stream endstream endobj startxref Controlled by a built-in touch-screen console, only minimal training is necessary to begin testing and results are easy to interpret with a colour coded "Pass" or "Fail" indication. In addition to Siemens, Changliu said he hopes to see this process implemented by other manufacturers in the metal fabricating industry in the near future. Researchers at CMU's Robotics Institute, sponsored by the ARM Institute, have found a way to robotically remove weld beads. 264 Landis Ave Ste 103 Chulavista, CA 91910, Blvd Insurgentes #6302, Fracc Guaycura Tijuana BC, CP 22216. Accommodate the stringent conditions encountered in deepwater offshore drilling. N|!P !DE=+:$`hr/i Jj hb) C1c! Any problem can be solved, from a missing screw to data collection. The Smart Torque System (STS) is a patented end-to-end quality and productivity management system that connects, collects, and manages mission-critical work, providing a single source of truth for quality assurance and progress tracking. Being a partner, we listen to our customers. We constantly scan globally for latest technology to provide the most suitable product to deliver to the local industry. PLC is a Programmable Logic Controller solution offering many benefits to companies of all sizes that may require its programmable logic capabilities and ensure cost effective control of their equipment or processes. X D=&138/P a i5-=/#t#e/0!^Uf ARM Institute Calls for Projects to Advance AI, Robotics in Manufacturing, Siemens Xcelerator and NVIDIA Omniverse to Accelerate Digital Twins for Manufacturers, ARM Institute Endorses Three Additional Robotics Training Programs, 10 Noteworthy Robot Exhibits at Automate 2022, Robotics Company Setbacks Belie Industry Strength, Say Experts. Heat generated by the motor is reduced and the screwdriver performance is always at the maximum level. The Vortex-i is driven by Mecmesin's Emperor Torque software, which gives immediate indication of "Pass" or "Fail" for each type and size of torsion spring. This video is a brief product overview of Mecmesin's touch screen controlled Vortex-xt torque tester. Comau and Seabery Develop Industry 4.0 Augmented Reality Training Program. The TSD2060-PRO uses the proprietary advanced TSD6500 Digital Indicator that can be combined with up to 8 Transducers to provide continuous coverage over your entire operational torque range. Pneumatics are great for single torque applications. Are Robots at Their Upper Limit for Adoption and Deployment? Output quality is more consistent with this new system, but that is only part of the benefit to users. Torques PLCs can directly send e-mail alerts depending on trigger conditions. A Windows-based software package that can customize each fastening application is included with the product. For industrial manufacturers that need flexibility to meet customer demands, an affordable adaptable robotic cell is ideal. Optimised for measuring static and rotary torque up to 10 N.m, the Vortex-i is ideal for running sophisticated routines for more demanding product and material tests. Together, these automation experts devised a system that uses robots to remove weld beads from inside a tube. Calibration Software: AKO Torque-Cal Each module operates as a standalone unit. Be faster with a screw presenter o automatic feeder. If a fastening error is committed and detected during the manufacturing process, the operator can correct it or prevent the faulty product from moving along the assembly line or being shipped out to a customer. %%EOF Storage drawers for adapters and accessories. JAKA Robotics Raises $150M in Series D Financing for Cobot Innovations. Phase: Single Phase Torques focus is to become a leading Automation & Control Contractor in UAE where we would provide our clients with Design, Engineering, Supply, Installation, Testing & Commissioning and Maintenance Services of Automation and Control projects. ENABLE REAL-TIME VISIBILITY OF WORK ACTIVITIES, Connect manual and powered tools to confirm, END-TO-END TRACEABILITY, ACCOUNTABILITY, AND PROGRESS MANAGEMENT OF FIELD ACTIVITY, SMART TORQUE SYSTEM HONORED AS THE 2019 INDUSTRIAL IOT INNOVATION OF THE YEAR, Cumulus Collaborates with Shell to Improve Worker Safety and Productivity in Critical Welding and Pressure Testing Activities. Integrated compliance, whether active or passive, makes programming robotic applications easier and produces a consistent finish despite variations in the part or path, according to ATI. Integrated compliance is one innovation that enables more precise automation of material removal tasks. Low-volume, high-mix manufacturers need flexible systems to stay competitive, it said. With the force sensor, this robotic system becomes dynamic as it uses force feedback to detect, assess and grind the weld bead, while monitoring and adjusting the cutting force in real time. Measuring torque is essential for companies to ensure their products quality, safety and reliability isnt compromised. 76%[f[S2fRXfMI~k2%$K(?J3=ML)3,(Q~yBiJBi_q,3Qz%9e Compliance can be either passive or active and allows a robot using a tool to respond to changes in the work surface in real time. hb```f``g`c``_ ,@Q :9w85x%WpD$ Because of their nuance and complexity, such material removal operations seem impossible to automate, according to ATI Industrial Automation. Rather than work toward general-purpose robots, developers and suppliers should collaborate with OEMs and end users, says one consultant. The team designed a fully-automated, active compliance system that was able to successfully locate, measure, and remove the weld bead from the tubes interior and verify process completion. Warehouses, Geek+ Opens U.K. Headquarters, Launches Mobile Robot Project With Paack in Madrid, ABB IRB 390 FlexPacker Delta Robot for Fast Picking Wins Red Dot Award, What is a Pick and Place Robot? The automatic weld-bead removal system runs autonomously and can remove material quickly and effectively from tube-shaped welded parts. This can verify the calibration of hand-held torque screwdrivers in less than one minute, ensuring consistent & accurate results every time & mitigating the risk of repetitive strain injury. Torque is an automation solutions provider with a highly efficient knowledge. It has the ability to torque an entire riser flange at once, replacing single riser tools that currently torque one bolt at a time. The torsion springs are held securely by custom-designed individual two-part mandrels. Demystifying Torque: What You Should Know, Calibration Guide for Torque Testers & Sensors, Mountz Torque Video Webinar: Click Wrench vs. Cam-Over Wrench Technology, Mountz Introduces the New FGC Cam-Over Torque Wrench, Mountz Torque Video Webinar: Bullet Proof Error-Proofing the Complete Tightening Process Control, Mountz Torque Video Webinar: Error-Proofing the Fastening Sequence and Tool Position, Optimizing Complex Medical Device Manufacturing with a DC Torque Control System, Improving Naval Maintenance With Reliable Torque Tools and Proper Training. endstream endobj 60 0 obj <> endobj 61 0 obj <> endobj 62 0 obj <>stream To download this file you first sign in to your Schlumberger account. Torque as services provider realizes the need for reduce response time when dealing with customer request and callout. Controlled by a built-in touch-screen console, only minimal training is necessary to begin testing and results are easy to interpret with a colour coded "Pass" or "Fail" indication. Removing material from curved, round, or irregular surfaces creates many process challenges that need a special touch. The weld-bead removal system actually learns to improve based on the data it collects over time, which makes it very easy to program new parts and shapes, said the team. Lead by Changliu Liu, an assistant professor at the Robotics Institute, the research team developed a robotic weld-bead removal system. The Helixa precision torque tester is ideally suited to measuring low and medium level torque on a variety of delicate or finely-engineered products. As your quality experts, we understand your need for accurate, precise and durable torque tools. This field is for validation purposes and should be left unchanged. Finally, a profilometer verifies that the removal meets specifications. Solve ergonomic problems for the user with a torque arm. Robotics company layoffs and shutdowns may dominate headlines, but demand across markets DHL Successfully Pilots Dorabot Sorting Robots in Atlanta Distribution Center. The latest collaborative robot from Universal Robots is designed to handle European pallets, among other applications, with all-new motion and Yaskawa Motoman delivers innovative robotic automation solutions for virtually every industry and robotic application, including arc welding, assembly, coating, dispensing, material cutting (laser, plasma, waterjet), material handling (diecast, machine loading, packaging, palletizing, part transfer, press tending), material removal (deburring, polishing, sanding) and spot welding. The TSD2060-PRO Torque Loader System is A.K.O.s most versatile torque calibration system with a wide variety of adapters and accessories available. The electric screwdrivers feature the Swiss Maxon DC servo motor technology and is engineered for high production environments. Tooling expense delivers favorable return of investment. Current Drain: 10 Amperes (max), Temperature Range:Operating Temperature Range: +10C to + 40 CStorage Temperature Range: 10C to + 60 C, Computer & Display Architecture:Display Type: Flat Screen touch LCD 24. Sponsored by the Advanced Robotics for Manufacturing (ARM) Institute, students and engineers at Carnegie Mellon University's Robotics Institute discovered a single solution to two of these material removal challenges. A.K.O.s Automated Click Wrench Calibration System, the TSD2060-PRO, is a mechanical torque loader equipped with an automated drive system with a capacity of up to 4000 lbfft. The HMI specifically handles the interaction between operator and machine. The TPM (Torque Process Monitoring) touch screen is optional accessory for the MD-Series that delivers a simple way to record and monitor the fastening process. The MD-Series tool features a programmable torque setting with memory for 15 preset torque values. 2022 Cumulus Digital Systems, Inc. All rights reserved. Together, the Yaskawa robot, ATIs Force/Torque Sensor, and modeling software can quickly and easily measure and remove a weld bead from an interior curve, said the researchers. hbbd```b`` IDH[` n\ 2DlV&! ] We are an ISO 9001:2015 (Quality), ISO 14001:2015 (Environment) and OHSAS 45001:2018 (Health & Safety) certified company, Supervisory Control And Data Acquisition Systems. End-to-end quality and productivity management for mission-critical work. Eliminate paperwork and get real-time progress monitoring and quality assurance through checklists, photo documentation, hold points, and tool data. The Vortex-xt is an easy to use torque test system, ideally suited to making routine quality control measurements in production areas. Air tools can be used in harsh environments For accurate, high-quality torque and angle-controlled tightening. Further a fastening error is identified on the assembly line, the more it costs in rework time and expenses. The screwdriver requires less maintenance with no need for replacement of expendable parts (carbon brushes, rotor, switches and other contact points). DC torque control tools were developed with the capabilities to tightly integrate and control all the key facets of the assembly automation process. Making a safer world through accuracy and precision is the core purpose of Mountz, Inc. Screwdrivers with a brushless servo motor have an extremely long operating life and provide consistent reliable performance. ATI said its F/T Sensor provides high-resolution measurements in real time and enables active compliance to allow the robot to maintain constant force on the part features. The Robo-Spider system can perform either function in a fraction of the timeroughly 2 min per flange. To provide Integrated Control & Automation Solutions and Services, which deliver long term commercial and operational benefits, thus fulfilling the customer needs and requirement. Simultaneously, all the modules work in tandem to tighten each bolt with accurate and balanced preload with every turn. The technology can go from a manual tool, to an automatic screwdriver and fastening system for the 4.0 industry. Get your torque station ready to work with all the things you need. Windsor CT 06095 Dr\ YV A 6H23n ~`z0He,L_ $c`X& The new training program uses AR to help train the next generation of welders. Integrate the power of T&T Engineering, Cameron, and Schlumberger. Material removal applications such as gate grinding, filing, polishing, and others depend heavily on manual labor and take skill and experience to execute correctly. The MD-Series tool increases productivity as one tool can be programmed to do the job of multiple conventional tools; saving time, maintenance cost, space and training. %C uKtD=:tJgtNt4;t+EqJhH#4fgrZTRE+/h#sY1$1 "V%Dx:^gQ!i9qMu*D{BSw_utz}--N ~v#w{j]'@Xx-{uNAF RCo':/r y^:vV$M? g.us7ci< N`{W`8~7{\,QBYwx{XUTWjwWdd *8ac2){tY}sIJX^qiQVR0#_7'r VJtRH,0q5+o|O gtLCp]}\v02v5["5ZzX7=b,p^rgwa=j-n'qn[XyyM{iiO!(TFtFz( lP|/lSPz16XO`~ vAvA;;)|d`^=gd?/; , g|94!/nB;~/2i`)mg5^} A'"A@p7 A@%ktTTP@u&_uxMa09lA{:@.v*G58pZe7@]M;UTi$gtmQ[Ys>? Verify your screws are tightened correctly. The DC torque control system includes a built-in screw counter, which prevents screw-fastening errors and detects cross threading, omissions, unfinished rundowns and cycle incompletes. The sensitivity of its torque cell and precise alignment of gripping fixtures combine to ensure optimum test repeatability, making the Helixa ideal for checking high quality assemblies found in the cosmetics, microelectronics, automotive, pharmaceutical and medical industry. Torque control systems are expediting all aspects of the automation process from installing error-proofing disciplines to the implementation of adaptive fastening strategies. The perfect bits, adapters, magnets and more. Passive compliance is simple, like incorporating adjustable pneumatic pressure into the robotic tooling to adjust for part variation. The TSD2060-PRO system is motor-driven and digitally controlled to provide precision movements that result in extremely accurate torque measurements. Fax: (860) 683-4126, 2022 A.K.O., Inc. | Sitemap | Privacy Policy. The system included external vision technology to identify the weld bead first. This is happening because technology is becoming more accessible while also becoming more flexible. The project helps fulfill the ARM Institute's mission of strengthening U.S. manufacturing through innovation, said the team. Assembly automation is making large strides forward due to rapid advances in torque and fastening technology. To facilitate this need Torque maintains availability in all over Abu Dhabi. From Universal Robots and ABB to Doosan Robotics and Neura Robotics, here is a look at some top collaborative robot Universal Robots Adds UR20 Cobot With Greater Reach and Payload to Portfolio. They can be local to a particular piece of equipment or device, or they can interface between multiple machines or devices (linked by a host control system) and users, A distributed control system (DCS) is a platform for automated control and operation of a plant or industrial process. The tool is designed to display torque information in real-time and provide the engineer with the ability to record and analyze torque data. The MD-Series tool allows for easy integration into an existing assembly line and flexibility for rapid reconfiguration when implementing new manufacturing projects. Source: ARM Institute, Integrated compliance allows robots to produce a consistent finish despite part variations. A DCS combines the following into a single automated system: human machine interface (HMI), logic solvers, historian, common database, alarm management, and a common engineering suite, Supervisory control and data acquisition (SCADA) is a system of software and hardware elements that allows industrial organizations to , Control industrial processes locally or at remote locations, Monitor, gather, and process real-time data, Directly interact with devices such as sensors, valves, pumps, motors, and more, Record events into a log file.SCADA systems are crucial for industrial organizations since they help to maintain efficiency, Collective term for measuring instruments that are used for indicating, measuring and recording physical quantities. Results can be seen in real-time and stored for future use. The Robo-Spider system delivers bolt-tightening performance that improves efficiency and safety. Real time monitoring. Get in contact with us, and our dedicated team will help you find the right tool for you. With almost no expendable parts and simple design, the brushless screwdriver life cycle is extended and it maintains a clean working environment. Follow us on Linkedin. The Robot Applications Conference is a one-day virtual event featuring user perspectives on robots for materials handling and other tasks. Want to be sure that your products are being assembled correctly? The encasing design of the modules is compact, efficient, and explosion prooffor enhanced safety and consistent, time-saving performance when the hydraulic bolting system is within its design parameters. Production flexibility and rapid reconfiguration for new production projects.

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automated torque system