mber of Units Scrapped / Total N

(Number of Units Scrapped / Total Number of Units Produced) * 100, Have a question? /F6 29 0 R /ProcSet [/PDF /Text /ImageB /ImageC /ImageI] /Contents 60 0 R Nonconformity Records - Nonconformity vs. uuid:ED2708EB-F02B-49B9-9AF1-5E6693C3A8B2uuid:ED2708EB-F02B-49B9-9AF1-5E6693C3A8B2 Picking Sheet Printing: The parent quantity of each bill entered is factored by the yield percentage to arrive at the quantity-to-produce figure. item issues, including scrap percentages, are used during In the Business Analytics work center under the Design KPIs view, you can also create and change KPIs. /Parent 2 0 R This site uses cookies to help personalise content, tailor your experience and to keep you logged in if you register.

/F6 29 0 R percentages can be applied to components within the same bill. stream of products to be produced by the yield percentage. Graham I., Goodall Y., Claire P., Andrew P., Conway J., Etienne Ma., (2015). 0000000876 00000 n /MediaBox [0 0 595.32 841.92] /Resources << /MarkInfo <<

to accurately estimate the quantity of raw materials necessary. What is Yield Percentage and Scrap Percent used in Bill of Materials? percentage is collectively applied to all components of a bill.

Not all users have access to all of our resources. 470 0 R 471 0 R 472 0 R 473 0 R 474 0 R 475 0 R 476 0 R 477 0 R 478 0 R 479 0 R (10376), 4.3.4.2 - The high value of this KPI is probably indicative of poor raw material inputs, careless production configuration procedures, faulty machines or inefficient production operators, which will increase the company's costs and slow down daily operations. For merchandise companies, cost of goods sold represents the purchase price of items sold, as well as indirect overhead such as freight, inspecting, and warehouse costs. /Image50 56 0 R /F4 27 0 R /Contents 54 0 R Privacy Policy | Copyright/Trademarks. The scrap is 2/12 or 17 percent of the original sheet. Scrap Rate can be reduced by increasing training for programmers and operators, documenting product data throughout the process, or utilization of scientific approaches, such as Six Sigma or Multivariate Testing. Gross Requirements Report: Parent item quantities are always factored by the yield percentage. Alerting is not available for unauthorized users, Process Monitoring and Optimization KPIs. 387 0 R 388 0 R 389 0 R 390 0 R 391 0 R 392 0 R 393 0 R 394 0 R 395 0 R 396 0 R 0000004565 00000 n Component item quantities are factored using scrap percentage. << /ProcSet [/PDF /Text /ImageB /ImageC /ImageI] << >> endobj more information, see Rounding Yield and Scrap Calculations. 91 0 R 92 0 R 93 0 R 94 0 R 95 0 R 96 0 R] 459 0 R 460 0 R 461 0 R 462 0 R] 0000002869 00000 n Reasons for scrapping can be exemplary poor raw or input materials, careless set up procedures, faulty machinery or ineffective production operators. Report maintenance issues /ParentTreeNextKey 16 /Parent 2 0 R 0000088697 00000 n Perform root cause analysis Schedule preventive (planned) maintenance (preventive maintenance orders) You must log in or register to reply here. 0000002557 00000 n stream Component item quantities are factored using scrap percentages 22 0 obj 14 0 obj /DestOutputProfile 23 0 R endobj /XObject << /Macrosheet /Part 520 0 R 368 0 R 369 0 R 370 0 R 371 0 R 372 0 R 373 0 R 374 0 R 375 0 R 376 0 R /OutputIntents [4 0 R] /StructParents 1 /Type /Page /Contents 44 0 R (10316), 4.3.1.7 - Scrap rate is the percentage of unsuccessful kits or materials that can not be repaired or restored and is therefore condemned and rejected.The scrap rate measures the production quality of the production function.

(Number of scrapped units / total number of units produced) x 100, Instructions for calculating the KPI indicator Scrap rate, Optimal production lot sizing with rework, scrap rate, and, https://ceopedia.org/index.php?title=Scrap_rate&oldid=58474. /Creator << >> /Contents 46 0 R (19569), 4.3.2.5.4 - >> 191 0 obj <> endobj xref 191 29 0000000016 00000 n Disposal of Plastic used in Medical Parts (Scrap), ISO 13485:2016 - Medical Device Quality Management Systems, Gather and Analyze Production Scrap - MiniTab 16 vs. Excel Data Analysis, Quality Assurance and Compliance Software Tools and Solutions, Scrap handling system in soap industry - example, Discarding Customer Scrap product without their knowledge. Microsoft Word 2010 158 0 R 159 0 R 160 0 R 161 0 R 162 0 R 163 0 R 164 0 R 165 0 R 166 0 R 167 0 R unique to specific bills. 509 0 R 510 0 R 511 0 R 512 0 R 513 0 R 514 0 R 515 0 R 516 0 R 517 0 R 518 0 R 2 0 obj to manufacture a specified number of parent assemblies. /Subtype /XML check box is selected, the Parent Quantity to Produce will /Type /Pages Costed Bill of Materials: Component item quantities are factored using scrap percentage. Two values are used to calculate this KPI: (1) the number of units that are scrapped during the production process, and (2) the total number of units produced during the same period of time. 318 0 R 319 0 R 320 0 R 321 0 R 322 0 R 323 0 R 324 0 R 325 0 R 326 0 R 327 0 R This 45-page benchmarking report includes benchmarking data for 20 manufacturing & production KPIs including First Pass Yield (FPY), Overall Equipment Effectiveness (OEE) and more. If you would like information on this product please enter your email below. << /Contents 61 0 R

17 0 obj 15 [499 0 R 500 0 R 501 0 R 502 0 R 503 0 R 504 0 R 505 0 R 506 0 R 507 0 R 508 0 R 4.3.1 - >> component items and is used to increase the calculated gross requirements 146 0 R 147 0 R 148 0 R 149 0 R 150 0 R 151 0 R] For this particular bill of materials, a scrap percentage of 17 percent must be entered to accurately estimate the quantity of raw materials necessary. Schedule requested (unplanned) maintenance (work order cycle) /Footer /Sect quantity required to produce the 10 finished products. zinc scrap recycling production (19566), 4.3.2.5.1 - >> /RoleMap 20 0 R /F5 28 0 R endobj /F9 58 0 R /Parent 2 0 R 267 0 R 268 0 R 269 0 R 270 0 R 271 0 R 272 0 R 273 0 R 274 0 R 275 0 R 276 0 R /Type /Catalog

Using scrap percentages allows for greater flexibility when forecasting component requirements during manufacturing because the percentages are applied on a component-by-component basis.

/ProcSet [/PDF /Text /ImageB /ImageC /ImageI] The component and parent items represented in this example do not use units of measure defined by the Integer Units of Measure field in Bill of Materials Options. /Resources << For this particular Study of Scrap on one of our production lines - What to use? KPI definition, data wrangling and standardization to maximize your tech investments. Tel: 800.761.3037 into a bill's structure to accurately forecast the production of finished /Diagram /Figure

This document defines over 200 Manufacturing & Production KPIs, including metric definitions for Facility Management, Manufacturing & Assembly, Production Planning and more. >> b.) Materials tasks listed below use the yield percentage to calculate is 2/12 or 17 percent of the original sheet. Determine lot use (10310), 4.3.2.2 - endobj The number of units produced that must be scrapped because of product defects or errors divided by the total number of units produced by the manufacturing group over the same period of time, as a percentage. Calibrate test equipment of specific component items to compensate for anticipated losses Maintain production records and manage lot traceability /MediaBox [0 0 595.32 841.92] /F6 29 0 R The component and parent items represented in this example do not use units of measure that are defined in the Integer Units of Measure field in Bill of Materials Options. whole unit. << /StructParents 10 5 0 obj /ProcSet [/PDF /Text /ImageB /ImageC /ImageI] (10306), 4.3.1.3 - /ProcSet [/PDF /Text /ImageB /ImageC /ImageI]

421 0 R 422 0 R 423 0 R 424 0 R 425 0 R 426 0 R 427 0 R 428 0 R 429 0 R 430 0 R Scrap rates measure the failed assemblies or production of an output product which cannot be restored in relation to the total. Using scrap >> anticipated requirements. (12046), 4.3.4 - We provide consulting, training, and support for various business solutions. both percentages are used to calculate the total required production Contact us for more information. /Type /Page

4 [212 0 R 213 0 R 214 0 R 215 0 R 216 0 R 217 0 R 218 0 R 219 0 R 220 0 R 221 0 R /XObject << For example, if an assembly has a yield percentage of 90 percent, 137 0 R 138 0 R 139 0 R 140 0 R 141 0 R 142 0 R 143 0 R 144 0 R 145 0 R 146 0 R Using scrap percentages allows great flexibility during manufacturing because the percentages are applied on a component-by-component basis. /XObject << /Font << /Type /Page The standard KPI relates to the selection of Month to Date values and e.g. /XObject << /Contents 63 0 R Although This blog post is part of a series of blog posts introducing KPIs for process monitoring and optimization purposesProcess Monitoring and Optimization KPIs. bill of materials, a scrap percentage of 17 percent must be entered (19570), 4.3.2.6 - (10308), 4.3.1.5 - Parent item quantities are always factored by the yield percentage. the final component quantity used during production, S >> scrap percentages when calculating the gross requirements needed 519 0 R 520 0 R] /InlineShape /Sect endobj As a consequence, you might not produce enough goods to fulfill all customer orders and loose sales volume.

>> For each step of the calculation. (10369), 4.3.3.1 - /F5 28 0 R Integer Units of Measure values such as EACH round to the next whole unit. 305 0 R 306 0 R 307 0 R 308 0 R 309 0 R 310 0 R 311 0 R 312 0 R 313 0 R 314 0 R field in Bill of Materials Options. The scrap percentage applies to a bills component items and is used to increase the calculated gross requirements of specific component items to compensate for anticipated losses during the manufacturing process. 287 0 R] /F8 47 0 R Generate line level plan 4 0 obj /F2 25 0 R 209 0 R 210 0 R 212 0 R 213 0 R 214 0 R 215 0 R 216 0 R 217 0 R 218 0 R 219 0 R For more information, see Rounding Yield and Scrap Calculations. If you do stamping, there is trim (offall). /Image49 55 0 R Calculations.

/XObject << and the components have varying scrap percentages. and it contains a component with a scrap percentage of 10 percent, The scrap percentages allows great flexibility during manufacturing because /Font << The following >> The Add Field functionality was used to include the product category which is derived from the product and the Year/Month display which is aggregated based on the production end date. Process modeling and diagnostic tools to identify improvements and automate processes. endobj hb```b`` l,9Z@DO; Y%mGzsVH0:[Qkj2ylj]:+2uVYaS30 &6n' (0C.sf*/qlbx:B`U][O_6Z)dM+Amq'lm6yrRVCZAx_Xhxzh?dY(uHp>4rhX6mI_',85(`|"B+e%)/vyr0e. If the Integer Units of Measure field in /F5 28 0 R /Image40 48 0 R 10 finished products. /Contents 62 0 R to arrive at the quantity-produced figure.

>> 0000003923 00000 n 3 reports only round extended quantities based on the selection will have to be cut, leaving an 8" x 2" scrap. Here we see that in the last two month the scrap rate was especially high and both product categories were affected. Wenfang G., Xihua Z., Xiaohong Z., Xiao L., Hongbin Ca., Yi Z., (2017). 397 0 R 398 0 R 403 0 R 404 0 R 405 0 R 406 0 R 407 0 R 408 0 R 409 0 R 410 0 R

/F4 27 0 R The Bill of Materials tasks listed below uses the yield percentage to calculate the required production quantities. Quality Objectives Ideas - Currently we have Scrap & rework, OTD, survey results, etc, Recording Scrap - Problems in the Medical Device Manufacturing Sector, How do I set up a PPM with Total pcs shipped vs. Total Scrap for the month, Control Chart to Track Effectiveness of Actions to Reduce Scrap Rate. 0000006353 00000 n UK scrap trader kidnapped by Chinese client, The correct approach to calculating Internal Scrap ppm. /Font <<

0000004451 00000 n Business intelligence dashboards and analysis to improve management capabilities. /Im1 33 0 R Yield and scrap percentages are cumulative. the production quantities required to manufacture a specified The KPI Actual Scrap Rate (%) is now available in standard and you can immediately add it to the Launchpad or the Overview pages related to the Work Centers. /Artifact /Sect When the Round Extended Quantity for Integer Units of Measure /Resources << /MediaBox [0 0 595.32 841.92] (10318), 4.3.3.2 - /F1 24 0 R each bill using Bill of Materials Maintenance (instead of Item 0000005730 00000 n >> /Font << 222 0 R 223 0 R 224 0 R 225 0 R 226 0 R 227 0 R 228 0 R 229 0 R 230 0 R 231 0 R selecting this report for individual bill configurations. >> Costed Bill of Materials Report: /MediaBox [0 0 595.32 841.92] /F4 27 0 R 433 0 R 434 0 R 435 0 R 436 0 R 437 0 R 438 0 R 439 0 R 440 0 R 441 0 R 442 0 R Track and analyze non-conformance trends /Image64 64 0 R 7 367 0 R 8 [368 0 R 369 0 R 370 0 R 371 0 R 372 0 R 373 0 R 374 0 R 375 0 R 376 0 R 377 0 R Gage R&R (GR&R) and MSA (Measurement Systems Analysis), Control of Nonconforming Product in a Tool Shop - Scrap Dies. /ModDate (D:20160704131244+01'00') Quantity Required will be rounded to the next whole unit at Release production orders and create lots The scrapping rate can be reduced by increasing the number of training for programmers and operators, documenting product data throughout the process, or using scientific approaches such as Six Sigma or multivariate tests[1].

/Image35 45 0 R << /Image70 69 0 R >> Proven leading practices that you can implement for your business. /MediaBox [0 0 595.32 841.92] /ProcSet [/PDF /Text /ImageB /ImageC /ImageI] Maintenance), you can compensate for variances in the scrap rate With changing to the more detailed view, it shows the Year/Month, site and output product category along with the Actual Scrap quantity and the Yield Quantity.

Both are quoted in the production. For more information, see Rounding Yield and Scrap >> (10313), 4.3.2.5 - Calculation: The following The scrap percentage is used for individual components. /Header /Sect /Font << 0000022081 00000 n With the Analyze Data Button, you can display all detailed data, for example drill down to the aspect of the output product or the production order. /Font << >> /Producer << 308 0 R 309 0 R 310 0 R 311 0 R 312 0 R 313 0 R 314 0 R 315 0 R 316 0 R 317 0 R The Formula For Calculating Scrap Value Is: Scrap Value = Cost of Asset (Depreciation x Useful Life). General Tab: Here you use the views and selections from the Yield and Scrap report such as the selection for the last 3 months from today. basis. Sometimes you can use scrap as such; at other times they must be processed before they can be re-used. /MediaBox [0 0 595.32 841.92] 398 0 R 399 0 R 400 0 R 401 0 R] Schedule production orders and create lots /Chartsheet /Part /StructParents 6 /XObject << Do we need to destroy all nonconforming scrap product - AS9100C. (10303), 4.3.1.1 - << /Type /Metadata /Type /StructTreeRoot 480 0 R 481 0 R 482 0 R 483 0 R 484 0 R 485 0 R 486 0 R 487 0 R 488 0 R 489 0 R 491 0 R 492 0 R 493 0 R 494 0 R 495 0 R 496 0 R 497 0 R 498 0 R] To fill an order for an 8" x 10" photo mount, a sheet The calculation explanation of the key figure you find here. item costs are factored using scrap percentages during the 441 0 R 442 0 R 443 0 R 444 0 R 445 0 R] /Metadata 5 0 R /F4 27 0 R The value of the item's scrap depends on the supply and demand for materials to which it can be divided. number of finished products. /F1 24 0 R When the Round Extended Quantity for Integer Units of Measure table illustrates the use of the yield percentages when calculating >> Component Quantity Required will be rounded to the next whole effect of rounding on a single bill using both the yield and scrap Gross Requirements Report: the scrap percentage is not included in the calculation.

/Slide /Part /RegistryName (http://www.color.org) quantity to produce. of Measure values such as EACH round to the next whole unit. /MediaBox [0 0 595.32 841.92] /StructParents 4 81 0 R 82 0 R 83 0 R 84 0 R 85 0 R 86 0 R 87 0 R 88 0 R 89 0 R 90 0 R endobj /Parent 2 0 R during the component requirement calculation. /F4 27 0 R With more than 1,000 member organizations worldwide, APQC provides the information, data, and insights organizations need to support decision-making and develop internal skills. 9 0 obj /F7 43 0 R /F1 24 0 R 413 0 R 414 0 R 415 0 R 416 0 R 417 0 R 418 0 R 419 0 R 420 0 R 421 0 R 422 0 R 285 0 R 529 0 R 288 0 R 289 0 R 290 0 R 530 0 R 291 0 R 292 0 R 293 0 R 294 0 R Good units are defined as units that undergo inspection and are approved for sale or use as a component in another production cycle. ] /Nums [0 [71 0 R 72 0 R 73 0 R 74 0 R 75 0 R 76 0 R 77 0 R 78 0 R 79 0 R 80 0 R endobj 277 0 R 278 0 R 279 0 R 280 0 R 281 0 R 282 0 R 283 0 R 284 0 R 285 0 R 286 0 R /Image28 41 0 R Include good units, converted units and scrapped units in the denominator of this calculation[2]. /ProcSet [/PDF /Text /ImageB /ImageC /ImageI] 295 0 R 296 0 R 297 0 R 298 0 R 299 0 R 300 0 R 301 0 R 302 0 R 303 0 R 304 0 R $/?./ '{#~. /Contents 49 0 R Shahbaz S., Mohammed S., Kurdve M., (2017).

A CRMs purpose is to assist your firm stay connected to customers and streamline procedures, which will increase your business relationships and profitability. 252 0 R 253 0 R 254 0 R 255 0 R 256 0 R] >> /F4 27 0 R Yield The scrap rate measures the production quality of the production function. Scrap - 8.3 Requirements, Records and Data - Quality, Legal and Other Evidence, Scrap rate in the iron foundry casting industry, Scrap Trader Kidnapped? because the percentages are applied on a component-by-component endobj /ProcSet [/PDF /Text /ImageB /ImageC /ImageI] To accomplish this, divide the total quantity COGS represents the cost of purchasing raw materials and manufacturing finished products. The following table illustrates the use of /Lang (en-GB) Generate detailed schedule %PDF-1.4 The component and parent items represented /Font << Alright, need your quick math skills, there is a bit of an ongoing debate on scrap calculation and I would like to see your answers: perhaps it is whether or not the denominator is only the good parts put in the box or the good parts put in the box and scrapped parts? (10315), 4.3.1.6 - You might want to adapt this to your needs. This quantity is then used to determine the total component 0000002099 00000 n /Font << The metric value which represents the 50th percentile of a peer group. >> The Actual Scrap Rate (%) KPI sets the scrap quantity in relation to the total yield and scrap quantity. /F4 27 0 R /Type /Page << trailer <]/Prev 1211846>> startxref 0 %%EOF 219 0 obj <>stream Cost Roll-Up Register: Component /F7 43 0 R 107 0 R 108 0 R 109 0 R 110 0 R 111 0 R 112 0 R 113 0 R 114 0 R 115 0 R 116 0 R check box is selected, the Parent Quantity to Produce and 0000004414 00000 n

443 0 R 444 0 R 445 0 R 446 0 R 447 0 R] /ProcSet [/PDF /Text /ImageB /ImageC /ImageI] >>

In the following examples, F represents the desired final endobj The scrap percentage applies to a bill's (19567), 4.3.2.5.2 - (10304), 4.3.2.1 - /Image45 52 0 R >> >> /StructParents 12 Check out our most frequently asked questions or feel free to contact us online or call us at 1-800-776-9676 or +1-713-681-4020, This measure calculates the total cost of material that is added into production but is not part of a finished product as a percentage of cost of goods sold (COGS). 240 0 R 241 0 R 242 0 R 243 0 R 244 0 R 245 0 R 246 0 R 247 0 R 248 0 R 249 0 R 10 0 obj Integer Units quantity of each bill entered is factored by the yield percentage /Parent 2 0 R This measure is part of a set of Cost Effectiveness measures that help companies understand all cost expenditures related to the process "produce/manufacture/deliver product.". do not use units of measure defined in the Integer Units of Measure /MediaBox [0 0 595.32 841.92] Through checking on high scrap rates certain product or production group production managers can try to find the root causes for it and take the respective measures to overcome the negative impact. 168 0 R 169 0 R 170 0 R 171 0 R 172 0 R 528 0 R 205 0 R 206 0 R 207 0 R 208 0 R (10311), 4.3.2.3 - 17 0 R 18 0 R 19 0 R] >> This could also be communicated as the metric value where half of the peer group sample shows lower performance than the expressed metric value or half of the peer group sample shows higher performance than the expressed metric value. /F8 31 0 R /Dialogsheet /Part

Automate and control plant /Resources << A high value for this KPI likely indicates poor raw materials inputs, careless production setup procedures, faulty machinery or ineffective production operators, all of which will result in increased costs to the company and slow down day-to-day operations. Although one yield percentage is applied to a complete bill, a variety of scrap percentages can be applied to components within the same bill. 250 0 R 251 0 R 257 0 R 258 0 R 259 0 R 260 0 R 261 0 R 262 0 R 263 0 R 264 0 R Good units are defined as units that pass inspection and are approved for sale or use as a component in another production run. product. Our approach is to make things simple and logical so you can make better decisions. Depends on what you want to know. 6 [288 0 R 289 0 R 290 0 R 291 0 R 292 0 R 293 0 R 294 0 R 295 0 R 296 0 R 297 0 R

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mber of Units Scrapped / Total N