laser filtration system

If your space is at a premium, a base unit might be helpful. Their task is to capture as much of the big stuff as possible. IMPORTANT:Please be aware that venting to the atmosphere will not remove any harmful particles from fumes that may be created by laser cutting/engraving a material. Some Universal Laser Systems lasers like the VLS2.30 are available with a custom laser fume filtration system stacked beneath the laser, making a single piece.

United Kingdom Down-flow filtration systems generally use a pleated filter made of paper, glass fiber, etc., to catch the big particles and serve as a first stage of filtration.

The amount of CFM a filtration system can develop is significant and should be matched carefully with the specifications of each laser. HEPA FILTER: The system you choose should have a HEPA filter. Use discretion when buying by remembering service and support is everything. In the U.S., we generally refer to airflow in CFM (cubic feet per minute). Selecting a system that removes as much particulate as possible in the first stage, either by gravity or by filter, is one way to greatly extend the life of the other more expensive filters. Over the past 15 years we have equipped numerous companies across varying industries with our state-of-the-art laser cleaning solutions. MULTIPLE VOLTAGE CAPABILITY: Most places in the U.S. will provide 110-120 volts and 220-240 volts of power supply, and most people will run their lasers and filtration systems at 110-120 volts. Many other countries run 50 cycles. We call it the LASER BLUE GEL. (30kg), Dimensions: 13"W x 21"D x 45"H / 330mm x 533mm x 1143mm, Filter Sequence: Antimicrobial high capacity bag filter (F128), 6" Pleated filter, 60% ASHRAE rated (F073), 2 Medical grade HEPA Filter 99.97% (F074), 15 Chemical filter (AG111), Optional lnlets: 1.5, 2, 3 or 4" diameter, Optional 3" or 4" side discharge collars for venting to the exterior, Suction hose: 6 feet (2m) of heavy duty hose and clamps, Easy-access filter compartment (no tools required), Powered by 3 high-speed turbines (CSA/UL approved), Up to 100 lbs. free shipping!*. Since filters clog up over time with the particles they remove from the airflow, it seems a logical step to be able to push air back through the filter to clean it. This doesnt eliminate the need to replace filters but does help keep them open so air can flow more freely and thereby extend their life. This way, all of the guesswork is taken out of it, as the fume extraction unit will be rightsized for both the laser system and the application for which youll be using it. Charcoal filtration, sometimes referred to as a chemical filter, works to eliminate odors. Coding for Climate Webinars (CanCode 3.0). During the laser cleaning process, the material youre ablating will become airborne contaminantsallowing microbes and other dangerous particles to escape into the surrounding environment. Some are more powerful than others and some offer unique features the others dont but in the most simplistic terms possible, they work pretty much the same. My best advice is first, take your time and talk to company representatives but also their customers. Again, the more charcoal the odor must pass through, the more odor is absorbed. This is done by using a coarse filter material which can be made of a variety of materials including paper and glass fiber that is folded many times over itself so as to make the filter as large as possible. This sleek blue design is nothing like the regular gasket you may find in other filtration units on the market. FLOW CONTROL: Some systems allow you to control the amount of airflow that goes through the device. Most systems are designed to run on both but check to be sure. WARRANTY: The warranty for a filtration system varies depending on the manufacturer. LASER INTERFACE: Some units come with an electrical interface that connects with your laser so when you turn on your laser, the filtration device activates as well. In many cases, both types of filters are used in combination. I did a full review of the VLS (Versa Laser System) and its HPDFO (High Power Density Focusing Optics) lens when it first came out in the May 2006 issue of EJ. Whether its engraving, sign-making, promotional gifts, or sublimation: we have everything you need, all in one place! These brushes eventually wear out and have to be replaced. The idea to sell fume extraction systems in conjunction with our lasers came from the filter units themselves, as we wanted the ability to pair our top of the line laser cleaning systems with fume extractors of equal caliber. Like us onFacebook, connect with us onLinkedIn, and subscribe to us onYouTube, Adapt Laser To Exhibit At Warrior East 2022, Safety Tip: Designate A Laser Safety Officer, Adapt Laser Hosts Summer Internship Opportunity, HEPA filters are 99.99% effective at capturing particles as small as 0.3 micrometers, ULPA filters are 99.9995% effective and capture particles as small as .12 micrometers. A system that meets your needs and has affordable filters will save a lot of money over the lifespan of the system. Equipment sales are final. Our systems come in both handheld and automated options making them versatile for different applications and surface preparation. The conversion from m3/h to CFM is 1 m3/h = 0.58858 CFM or, for a quick comparison, it is 1 = 0.6. Ex: Shipping and return policies, size guides, and other common questions. UP-FLOW VS. DOWN-FLOW DESIGN: You will find some systems have the air inlet at the top of the device while others have it at the bottom. This gives the charcoal time to actually absorb the odors and other hazardous fumes. This should not be necessary for engravers since we should not be messing with VOCs to start with. CHARCOAL FILTER: Any system you consider should have an activated charcoal filter included. That means the blower isnt exhausting all of the odor (odor is actually caused by super-fine particles in the air). the item is considered a custom product and is not returnable. The temptation to buy based on cost, however, is a poor one. In order to properly catch, store, and dispose of these particles and fumes, youll need a high-quality fume extraction system. Call us toll free 1-800-626-0664 for help with your product selection. The more dBs, the more noise.

It puts out less RF, runs quieter and cooler, and should last longer without attention, but you will have to decide if the difference in cost is worth it to you. A HEPA filter can handle particles down to 1 micron. or more can weigh much more when shipping cartons are added and can be difficult to handle, even with a liftgate on the truck. PAT Technology Systems, manufacturers of Filtrabox systems, offers a filtration unit that has two charcoal filters with each one having 20 lbs. When added to the noise of one or more lasers, and perhaps a rotary engraver or two, the noise level can be uncomfortable.

This means they have to be shipped by a truck service, such as FedEx or UPS, and it can be a headache in some cases.

In Europe, however, this isnt the case, so an indoor ventless filtration system is required for most lasers. For me, cutting acrylic is the worst. DOCS/DOWNLOADS. Depending on the material being lasered, everything from cyanide to benzene and formaldehyde to toluene are exhausted. In the most basic terms, all filtration systems work the same way. No returns accepted on this item. that we can directly apply to your sheet stock before it's shipped to you. What I can do, is offer some explanation as to what to look for when considering such a purchase.

The question is: How much noise? This is a popular unit from BOFA Americas, Inc. Called the AD Base 2 Oracle, it allows most desktop lasers to sit on top of it to save valuable floor space. By the late 1960s, gas laser cutting was being used to cut through metal with ease and accuracy, something that CO2 lasers originally hadn't been capable of. This means it can be broken down into components and shipped using regular UPS.

The fume filtration units are constructed of corrosion resistant stainless steel, and are mounted on four castors for increased mobility. The XL-300 Filtration System is easy to set up and maintain in settings where external ventilation is not an option. Lasers put off a lot of very tiny particles, often in the form of smoke. COST: Laser filtration systems range from about $2,000 to $10,000 and more. Copyright 2020 And {{cart.summary_count - 3}} other items in your cart Add {{price(remainder)}} to qualify for free shipping*, You qualify for The air quality control people, for the most part, have left engraving shops untouched by strict regulations. They require an investment in the beginning but if you buy a quality device, you might never have to buy another. Without an adequate filtration system, using a laser would be impossible. Salthouse Road CTR fume filtration systems are designed to protect personnel from inhaling hazardous fumes and dust that are generated when a material is marked, cut or engraved with a laser. {{product.adhesive===''? As Printed in March 2020, Volume 45, Number 9, The Engravers Journal, P.O. Johnson Plastics Plus is located in the United States of America. 180 St Leger St, Kitchener, ON, Canada N2H 4M5. BOFA filtration systems, for example, offer the ability to run from 90 to 275 volts. Its bad enough that we dump all this stuff into the atmosphere when we vent our lasers to the outside. The Model 300 laser fume extractor from Sentry Air Systems, Inc. is available in a portable version that includes heavy-duty casters and a portability handle for those who take their lasers off-site. If you are going to run your system 24/7, the difference in cost is certainly merited but for normal use, the need to replace brushes probably will never happen so it is an option that you can justify either way. Use collapsible tabs for more detailed information that will help customers make a purchasing decision. Opinions vary as to which is the best design. air purifiers, fume extractors, dust collectors, air filtration systems, dust, chemical odor removal Proudly Made In North America , 1-800-626-0664, Your Source of HEPA Air Purifiers, Air Filtration Systems With Deep Bed, High Capacity Filtration , Shipped To You Factory Fresh, BP2000 Industrial Commercial Grade Air Filtration, BreathEasy BH Home Office Small Commercial, Construction Renovation Dust Odor Filtration, MedEvac Podiatry Podiatrists Debris Capture HH, Printing Graphic Arts Dust Odor Filtration, Fume Extractor System Articulating Arms 1, Fume Extractor System Articulating Arms 2, MedEvac Podiatry Podiatrists Debris Capture. In the case of the LFE 401, the biggest upgrade surrounds the three smaller cylindrical cartridge filters. InkSmith is now an authorized reseller of LEGO Education products. Most of us, however, should be happy with 40 lbs. Warranties wont cover filters, but there is also a fairly expensive blower motor and some electronics in these devices. Please note: When applied adhesive is added to a product, Reducing the airflow reduces air noise and extends the life of the filter media. A few small lasers, such as Universal Lasers VL series, are rated for about 250 CFM but most small lasers call for 350-400 CFM. By maintaining a dust-free operating area, the system helps to protect valuable equipment, maintain a higher quality mark, and reduce the number of rejects and contaminants. Obviously, the more odor absorbed, the better the system. One company offers colored LEDs that show when each filter is approaching replacement time and when it needs replacing. The lifespan of the filter cores will vary greatly depending on what material is being cut/engraved. CTR highly recommend the use of a filter unit when using a laser machine. There are many models, features, options and sizes. Johnson Plastics Plus has four great options for double-sided adhesive Second, go with a major, well-known company in the industry, one that has service capabilities near you if possible. Optional: 2, 3 or 4" diameter, Optional 10" or 12" discharge collars for venting to the exterior, Suction hose: 12 feet (3.6m) of flexible hose & clamps. Website Design and Programming by Freetimers, Laser Cutters for Schools and Universities. Whisper quiet operation (built-in silencer), Designed for medium duty applications - laser marking, engraving, 3D printing / AMT, Efficient filtration system including high-volume filter bags and medical-grade HEPA filter, Quick access to filter and motor compartments, Customized OEM kits (adapters, control panels, color, logos, packaging), Also available: brushless units and custom filter configurations, Dimensions: 16"W x 14.25"D x 13.5"H / 407mm x 362mm x 343mm, Filter Sequence: High capacity bag filter (AG208-2), HEPA Filter 99.97% (F191S), Controls: Remote ON/OFF, communication capabilities, Inlet: 1.5 (38mm) diameter with standard 6 (2m) hose, Light duty fume extractor for Laser engraving, marking, and AM applications (3D Printing), Multiple filter arrangement allows for disposable bag, HEPA cartridge and gas phase filter, Custom chemical filters can be incorporated to deal with specific gas phase contaminants, Motor(s): 1.1 kW High Speed Turbine, CSA/UL approved, Dimensions: 9"W x 9"D x 19"H / 230mm x 230mm x 483mm, Filter Sequence: All-in-one disposable cardbox filter (AG162) containing: Multi-layered inlet filter pad, Medical grade HEPA Filler 99.97%, Deep bed, general purpose chemical filter, Options: Bag filter; Source capture arms; Digital control panel, Suction hose: 6 feet (2m) of heavy duty hose & clamps, Ideal for Laser cutting, Marking, Engraving and 3D Printing , AM applications generating low debris, Medium pressure motorized brushless impeller, Enhanced mobility with heavy duty lockable casters, Multi-stage filtration system: pre-filter, HEPA and chemical filter, Motor(s): Motorized impellers, backward inclined, non-overloading, Dimensions: 13"W x 16"D x 20"H / 330mm x 406mm x 508mm, Filter Sequence: 4" high capacity pleated pre-filter, 30% ASHRAE (F164), 6 Medical grade HEPA Filter 99.97% (F075), 2 Chemical filter (F072-GPC), Our most popular model for light and medium duty applications, Up to 50 lbs. To be effective, air must remain in the charcoal for an extended time. Many of the materials we cut or engrave stink. The activated charcoal actually absorbs the odors. ELECTRONIC DISPLAY: Controls for these systems range from an on/off switch to a complete diagnostic capability you can monitor from anywhere on your cellphone. Finally, there is the odor problem. Many of these gases and particles are odorless. Carnegie Mellon Universitys Environmental Health and Safety Department has done extensive research to find what kinds of particles and gases are created when various materials are lasered. PRE-FILTERS: As the name suggests, these filters are first in line. There is a lot of information online advising against cutting plastics with laser cutting machines because some plastics can cause mirrors to gradually lose accuracy — as dust, smoke, and other tiny particles accumulate between the mirror casings and lenses. Finally, take the time, energy and money necessary to maintain your system properly. Brackmills Industrial Estate The companies reflected in this article have been around a long time and have a long-standing reputation. Online prices generally match our catalogs, but may vary. Click here for more health and safety information. If you have attended a tradeshow where working lasers are displayed, you have probably noticed they all have filtration systems connected to their lasers. See the sidebar accompanying this article for a list and contact information. Although it varies by application, our partnership has allowed us to test what laser systems work best with certain fume extraction units. SIMPLY CALL US NOW TO SEE THESE LASER MACHINES IN ACTION AT OUR NEW NORTHAMPTON PREMISES. The AIRDOCK from PAT Technology Systems, Inc. is completely modular, allowing you to change the configuration to fit your needs at any given time. Oh, if only we had a crystal ball. Yes, a digital motor is, in my opinion, better. The Filtrabox Expand series laser fume extractor from PAT Technology Systems, Inc. pulls fumes from the laser and purifies the air using three independent filters. Large reinforced table top (28x 26). Some areas, however, struggle to maintain a consistent voltage power supply. Most manufacturers use 40 lbs. Laser Cutting, Laser Marking, Laser Engraving - Fume Extractor, Air Purifier, Air Filtration System, fume extractor for small laser & am systems, front access fume extractors - light to medium duty, csa600 - heavy duty fume extractors for laser cutting, marking, engraving & am systems, sph800 fume extractors for high volume laser cutting, marking, engraving & am systems, bp2000 fume extractors for large laser cutting, marking, engraving & am technologies systems, | Home | BreathEasy Series | Applications | Products | FAQ | About | Contact |, ** Please note: Specifications / Prices Subject To Change Without Prior Notice **. Most of us dont have shipping docks so heavy deliveries must be carefully scheduled. CFM REQUIREMENT: Each unit is rated in one of two ways (or both). Most of Europe is 220 volts and most lasers and filtration systems offer both standard voltages, but if there is any chance you might take your equipment on a sightseeing tour of the world, or the area where you live struggles to maintain consistent voltages, it is nice to have an automated voltage selector on your filtration system that can detect the actual voltage (not just what it is supposed to be) and adjust accordingly. Occasionally, a laser company will actually offer a system built in to their laser such as the VLS lasers offered by Universal Laser Systems, Scottsdale, AZ. of activated charcoal in each unit. Actually, the venting of smoke and other combustion fumes is increasingly being banned in many localities not to mention a source of complaints from neighbors. Some filtration systems use a pre-filter that captures and holds the largest particles so they can be dumped while other designs drop the largest particles into a tray at the bottom of the system that can be removed and dumped. The up-flow systems (the inlet is at the bottom) I have looked at are designed that way to provide a passive pre-filter. In other parts of the world, it is rated by m3/h (cubic meters per hour). Front door filter access, No-Tools filter maintenance, Optional Inlets: 2, 3 or 4" diameter, Designed for large Laser cutting, marking, engraving and AMT systems, Multi-stage filtration system: filter bag (or high capacity pleated filter), medical grade HEPA and chemical filter, Refillable, 15 deep chemical filter module, up to 66 lbs. Thus, the need for a good filtration system. Even with a good blower to the outside, it still gives me a headache. But thats another story. The surface area of these three cartridges is roughly the same, but now there is less resistance in the filter cabinet. Without a way to accurately read this, you will likely run the system too slow, which doesnt let it do its job, or too fast, which shortens the life of the HEPA filter. The LFE 401 is TEKAs mobile filter unit designed for applications where the rate of particles is relatively highlike laser cleaning, laser cutting, and laser engraving. Buy the system that will meet your needs both now and in the future. Thank you to all at CTR for collaborating with Cross to build us a bespoke machine. BOFA Americas, Inc. offers a control panel with real time indication of filter consumption along with speed indicators, adjustments and more. How accurate is laser cutting today? Find more information on them here. Illustration courtesy of Universal Laser Systems. These systems dont require much maintenance but when filters are clogged, they can allow contaminates into your workspace and cause serious health issues.

All Rights Reserved. If you choose to vent to the atmosphere, it is the responsibility of the operator of the laser machine to ensure that no harmful particles caused by lasing any materials are exposed to the environment through this method. Illustration courtesy of BOFA Americas, Inc. Obviously, these gases and particles cant be exhausted into a work environment because of the potentially deadly consequences. Running the wrong cycle rating can and will damage equipment. This is limited to the smaller lasers but greatly reduces the footprint of the unit by combining the two pieces of equipment.

Although companies make units suitable for filtering polyvinyl chloride, our lasers should not be used for engraving PVC as it is highly toxic not to mention extremely corrosive and will quickly destroy metal laser parts. If the total is close to 20, you will need multiple circuits. (810) 229-5725 We recommend checking the filters on a bi-weekly basisto monitor debris build-up. Due to it's elasticity, it allows zero bypass to any fumes, odors and VOCs. TEKAs high-quality filtration systems paired with their reliability in performance soon proved to be a perfect match for our state-of-the-art laser cleaning systems. A waterjet cutter is a powerful industrial tool that uses a very focused high-pressure stream of water (and sometimes an abrasive substance like natural sand) to cut through a wide variety of materials.  The first carbon dioxide (C02) laser was invented in 1963 by Kumar Patel, and just two years later, the first Western Engineering Research Center (in Buffalo, USA) was the first to employ a laser as a cutting device, using a laser to drill holes in diamond dies. The same is true with filtration units designed for PVC. filter. These cant be trapped in ordinary paper filters. Third, be sure replacement filters are easy to locate and purchase. To determine this, add the number of amps listed for your laser(s) and for the filtration system. Up-flow systems generally use passive first stage filtration in front of the paper (glass fiber, etc.) ELECTRICAL REQUIREMENTS: Regardless of what voltage arrangement you use, filtration units pull a lot of power. Our partnership with TEKA grants us access to the best fume extraction systems on the market for laser applications including cutting, marking, engraving, and cleaning. | Many environments dont permit outdoor venting for a variety of reasons, the least of which being the property owner doesnt want 4 holes drilled through their walls or roofs. In the end, we stuck close to our German roots, and have worked exclusively with TEKA for our filtration needs since 2005.

It is important that this, and all, filters are sealed so air cannot escape around the filter or push its way through the charcoal (called tunneling) without remaining in contact with the charcoal for the prescribed amount of time. The filter unit takes care of the rest. NN4 7EX Filtration units that weigh 100 lbs. Discharge: Recirculation grille (Standard configuration); Optional 3" or 4" side collars for venting to the exterior, Controls: Remote ON/OFF, communication capabilities, audible and visual alarms, Front door filter access for restricted spaces, Designed for heavy and medium duty applications, Filter Sequence: Pleated pre-filter, 30% ASHRAE rated (F071), 2 Medical grade HEPA filter 99.97% (F074), 8 Chemical filter, 40 lbs / 18kg (AG097). Box 318 Brighton, MI 48116-0318 Custom sizes available. Of even greater concern to laser engraving and cutting businesses is breathing these fumes in a location with no exterior ventilation.

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laser filtration system