I would suggest correcting this. Are you interested in supplementing your system with heat technology thatcantbe beat? You can #vanlife just as well in a humble minivan. The 16 1/2 lengths correspond to the front and the back. You also can consider getting our newest heated battery as well. Another approach for others might be to use a cooler. Heres what Im thinking of doing. Battery racks should be made from ridged materials that are resistant to deterioration. The battery storage system should also be constructed in such a way as to contain any potential spill. Here is a post I found on a different forum. So, we made a spacer out of 13 furring strips arranged into a square and attached together using pocket holes and 1- pocket hole screws. Otherwise you might find 100+ lbs of lead flying at you. Kind of strange - at least to me - to put such a low power pad on a high power controller. - eBay Money Back Guarantee - opens in a new window or tab, cleared payment - opens in a new window or tab, - for PayPal Credit, opens in a new window or tab, Learn more about earning points with eBay Mastercard, - eBay Return policy - opens in a new tab or window, - eBay Money Back Guarantee - opens in a new tab or window. The GC2 would be an easier drop in replacement. The plastic is easy to drill with hole saw to attach conduit fitting for inverter cables. I would and will reccommend The Solar Store to everyone. The heating element is easy to use and enabled with a switch in order to prevent accidental usage. Best of luck with your build! It's from Amazon so I can easily send it back. The back should be 16.5 by 15, so I think I had swapped the measurements in my blueprint book, which then made it into the diagram for the post. Dont forget to follow us on Instagram @gnomad_home and on Facebook for more van build tutorials, van life tips, travel updates, and musings. Theyre smaller. If the battery bank is placed on racks, the rack should be of sufficient strength to support the bank with room to spare. My experience with lithium ion in hand tools is that they abruptly stop when they reach a discharge level with no warning. Battery acid will eat right through wood, but plastic will contain it. These battery monitors require a shunt to be installed on the negative side of the battery terminal. Im sure many others are in a similar spot. The front of the battery box got four holes a few inches down to allow for fresh air to flow in. Hi John, thanks for reaching out! If you make a purchase we may earn commission. While a battery box may not be essential with sealed batteries, we still think its a great addition to our van. However, our opinions are entirely our own. (855) 292-2831 (Just trying to understand whether there is any risk that, in cold operations for an extended time, the heating element could draw the battery down to zero even though an external battery monitor shows that the battery remains at an acceptable level of charge.). What Is a Shunt Used for in Electrical Systems? put many miles on their systems and put them to the test. These guys were absolutely great to work with. The addition of the heating element into the standard 12V format is a great addition. This is the thermostat the many of us are using. While we do not have heated bays in our RV, they are generally warmer than the outside air. That pad is rated for 1000 watts!!! Battery enclosure manufactured with.090 aluminum and provides a suitable replacement for the BBA-1 enclosure. This post describes how. Finally, we dropped in the batteries and strapped them down. So I now need to make essentially everything again. A GC2 format would be great as a drop in replacement for the RVs being installed with the four GC2 batteries. 
It does mention it on the top to not short circuit. The login page will open in a new tab. This place is called a "battery enclosure", or what is essentially a vented box made from aluminum or fiberglass or steel. Is is directly behind the bench seat to the right and under the permanent portion of the bed? It's 19 gauge and the price is right. Heres some pictures of this set up. guide to using pocket holes in a van build, Create an enclosure to keep the batteries separated from everything else in our rear storage area, Protect the battery terminals from shorting or coming into contact with anything they shouldnt, Prevent dust, dirt, grime, and dog hair from getting near the batteries, Provide some insurance in case something did go catastrophically wrong with the batteries or charging system, It will make it somewhat easier to open the lid and access the batteries once the battery box is mounted underneath our. To help figure out where the confusion is here I re-measured the battery box.
Good luck! After drilling the pocket holes, we screwed the box together using 1 pocket hole screws. Some battery boxes are large enough to be considered battery cabinets and are usually made from painted steel. Either the sides should have a base of 15 or the bottom should be 16.5x15. the sides and bottom dont fit together as depicted with this blueprint. They are for use with sealed AGM or gel batteries. As an Amazon associate we earn from qualifying purchases. Use keywords to find the product you are looking for. Pans or trays under the battery bank is a good idea if you plan on making a homemade battery box. You can see it in this photo (towards the left). He's also passionate about creating, both hands on and digitally - he's the driving force behind our vehicle builds, and he's also in charge of the web design/development around here. We layered the inside of the battery box with plastic just in case something goes catastrophically wrong and we have an acid leak (again, very unlikely with AGM batteries). You can find the heated battery kits here: https://battlebornbatteries.com/product-category/heat-battery-kits/ . Are the original 12v 100ah batteries protected against subzero charging ? In the long term we could end up with a battery bank of six to eight 100Ah batteries and at that point could relocate them to a new location in the adjoining bay. Required fields are marked *, Tag us or use #leadisdead, #battlebornbatteries, #getouttherestayoutthere to be featured on our social media. Hi Mike, thanks for your feedback.
If youre not familiar with pocket hole joinery, its a game-changer when it comes to building things out of wood. The Aluminum Chest Style Enclosures come in either insulated or non insulated. Stay tuned for the release of our newest collaborative customer story video! My gourmet wife would never cook with a $6 baking sheet but I have no problems with cheap kitchenware as long as it doesn't burn the edges of my batteries. I understand that I could use the existing BB10012 to replace my battery bank. I think this pad is going to work great for me. Under no circumstances should your battery bank be located in an unvented area or unprotected area where someone may accidently short circuit the battery bank.
I like your construction. Hi Andrew, it turns out that the bottom should be 16.5x15.5. Assuming it is accurate if set at say 40 - 50 degrees won't it be fine? I was dealing with family members trying to decide what they all wanted and Michael was more than understanding and patient throughout the whole affair. Read on to find out how we did it. As you can see, both the front and back pieces extend from the floor to the top of the battery box, whereas the side panels sit on top of the bottom piece. If we don't answer right away, we're probably busy with another client so be sure to leave a message with our answering service and we'll call you back as soon as we can. Most industrial off-grid solar power sytems, such as those used in the oil & gas patch and in traffic control systems, use a battery or multiple batteries that need a place to live, sheltered from the elements and kept dry and secure. What do you suggest? The shunt measures the real-time voltage of your battery system as well as the current draw. We respect your privacy unsubscribe any time. Hi Brian, I 100% agree that things as heavy as a battery should be anchored to the body. What Size Marine Battery Do I Need for My Boat? Check out our onlinestoreor give us a call at 855-292-2831and one of our sales and tech specialists would be more than happy to help you get your own BB10012H. Most outbound links are affiliate links, and we may earn a commission at no cost to you (thank you!). The battery monitor uses these measurements to calculate the state of charge, power consumption, estimated remaining runtime, and other beneficial information about your battery system. Hi Kurt, thanks for your feedback. Our technology incorporates an internal heating system into the temperature charge and discharge restrictions for the Battery Management Sy. Sailing Swift is Circumnavigating the Globe with Battle Born Batteries. You drilled vent holes in the box for any potential gas to escape but you did not vent it to the outside. The pictures seem to confirm this. The ONLY way that would work is if the front and back both dropped down to the floor, thereby allowing the screws to penetrate the vertical walls. Thanks. WHICH would be fine.except you state that you put pocket holes in the base for the front and back. The side panels sit directly on top of the 15 1/2 lengths of the bottom piece.
We are a participant in the Amazon Services LLC Associates Program. Once the spacer was set in place inside the battery box, we permanently attached it using 1 GRK cabinet screws driven in from the outside. A hydrogen vent tube in the top should be extended to exterior of building. As far as the inside of the van, we keep out windows cracked and fan running 24/7. They dont have as, Read More 10 Minivan Camper Conversions That Will Blow Your MindContinue. Hi Barrie, thanks for reaching out. Send me epic build guides and kickass vanlife tips, How to Make Your DIY Van Build Easier with Pocket Holes, 10 Minivan Camper Conversions That Will Blow Your Mind, How We Mounted Solar Panels on a Fiberglass Van Roof, Gutting Our Conversion Van and Removing the Wheelchair Lift, Removing the Rear AC Unit From a Conversion Van. This step is completely optional, and if you have LiFePO4 batteries its completely unnecessary. Ever since Chad got caught in a brutal winter snowstorm with an AGM systemin the past, hebelieves hemade the right decision to switch to lithium andhasntlooked back since. Ive done something similar for a bunch of L16 batteries but with ventilation. The battery box is taller in the back than in the front. Is a Mercedes Sprinter the best van for van life? Battery is not in a heated compartment. Copyright 1995-2022 eBay Inc. All Rights Reserved. The battery box sits under the bed frame just behind the bench seat. Thank you. Our installation video is an in-depth look at how our batteries can best benefit your system in a variety of ways.
HomeGrid Stack'd Series 14.4kWh 3 Modules. In practice, it proved a bit difficult to fully open the lid of the battery box once it was mounted under our bed. If you'd like to get the additional items you've selected to qualify for this offer. Available in small quantities. With the current lead acid battery in my RV, I can use the voltage level to approximate how much charge is left. For ventilation, we drilled several holes in the front, sides, and back of the battery box using a 1- spade drill bit (a hole saw would work too). This box does the job we need it to do, its custom-sized to our van and batteries, and its a hell of a lot more sturdy than many commercially available plastic battery boxes. With a sealed battery like AGM or LiFePO4, a battery box isnt required. Why, any potential gasses would then vent into the van and be harmful to the occupants. Our Kreg right-angle clamp really helped keep everything lined up and in place while we drove in the screws. Learn more. You should anchor them directly to the body if you can. If you can set the temperature, that's great. Two D-ring anchor points inside the battery box (one on the front and one on the back) let us strap our batteries down. You must log in or register to reply here. Additionally the batteries should be stored in an area to avoid dramatic temperature swings if possible which will improve the life cycle of the batteries. It has a range of 40 - 108 degrees Fahrenheit. You are using an out of date browser. My pads are 12v and are each rated at 1 amp. The Value Line Series of powder-coated aluminum battery enclosures are a high-quality solution for your battery-powered application. How does the battery behave when discharged to low state of charge BMS cutoff? The heating pads I'm using came from Ultra Heat. Sol Ark: Ultimate Code Compliant Inverter, Grid Tie Solar Advisor (If you do not want to DIY your system, use this tool). Read More How We Mounted Solar Panels on a Fiberglass Van RoofContinue. Truth be told, there could be a lot of things flying around in our van in the case of a very serious crash. As for replacing your current batteries, please give our sales and tech team a call at 855-292-2831 and they can assist with any system issues as well. I wish I had read this prior to cutting my wood.I only have one battery, but modeled up the CAD based on the dimensions you provided. To install them, we used apiece of plywood as a spacer, Titebond II wood glue, and self-tapping screws. Read More Why I Chose a Sprinter Van for Van LifeContinue, When you think of van life, youre probably imagining expensive-looking builds in big expensive vans like Mercedes Sprinters, Ford Transits, or Ram Promasters. Hope that clarifies things! The front/back of the bottom piece measures 16 1/2. 
If you want something that looks cleaner and youre willing to get your hands dirtier, you can also use epoxy and fiberglass to layer the inside of a wooden battery box.
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