I like telescope making, radio, and all sorts of other things. Instructables of the format "How to make an X: Step 1) Buy my X-inator. LJ will not be held liable for the actions of any user.
It fit with friction into my shopvac inlet. Tekton Socket Set: https://amzn.to/2ITDxTe, ////// MATERIALS USED I began by breaking down my plywood into smaller, easier to manage chunks that I could cut my parts out of at the table saw. Get every plan I offer in one bundle at a savings of over 65%!
(4) 2 to 1 1/2 PVC Pipe Reducer Canon 18-55mm Lens: https://amzn.to/2Mepfwo I tend to be of the same opinion when it comes to supposed "How To's" that require purchasing plans, or exist only to sell the plans/tool/part required. Duststopper Kit: https://amzn.to/366LoZn In the end you need one long vertical section of pipe that youll connect to a 90 degree long sweep elbow, one shorter horizontal section connected to another 90 degree elbow, and finally one very short vertical length of pipe. I made a makeshift box around my vac to get the length and width of my bottom. To attach the shop vac to the cyclone, I went with 2 PVC pipe. I have a step-by-step walkthrough of the build along with materials on my website:https://mwawoodworks.com/dust-collection-cart/, You can also watch the full build video on my youtube channel. OK, next I moved on to the upper platform. As you tug the vacuum hose around, cleaning up or attaching it to one tool or another, it is just downright cumbersome. Theres a total of 12 parts to this whole cart, so getting through these steps can be done in an hour or so! I then move the fence out to make the horizontal cuts on the notches. By they way, I glued my sections of PVC together using epoxy to maintain good suction. I did some research on the costs and benefits of using them. Only clean holes in this shop! Once everything was square, I screwed the sides to the bottom. 3D diagrams with detailed steps to build the project. Id love to have such a cool cart, but I didnt want this to be a project in itself. Something for my dust collector and now I have it thank so much for sharing. The whole cart has less and a 2ft x 2ft footprint so it takes up only about a couple more inches of floor space than the vacuum by itself. I, too, am mildly disappointed when an Instructable requires buying plans to make it work. My old WD12000 has a lot larger footprint, and would have a correspondingly larger cart. The final step before assembly begins is to drill out 5/16 holes in each corner of the bottom panel. | Copyright
aaaaaaand, same for the bottom stretcher by setting it into the second pair of notches on the bottom. I then cut out all the stretchers and platform parts. I made sure to cut long and then assemble them, checking the fit, and cutting further as needed. (4) Nuts I put in over 40 hrs of my personal time designing and building my project, producing a youtube video of the build, a detailed blog post on my website and this instructable, all completely free to anyone. This will be so helpful with the rest of my work. I even added some hidden features that I think you'll want to try. You can download the additional shop drawings that you purchased using the link in this box. Thanks for posting it! Milwaukee 2 Hole Saw: https://amzn.to/2Eh4RIx When coupled with a heppa filter and filter bag inside the shop vac, this thing is a dust terminator, nothing gets past it and my shop air is that much cleaner. I think your plans, for only $5, are a real service to those that like to have the dimensions, etc. -- MAD F, the fanatical rhykenologist and vintage architect. This handy pair of roll-around carts can link together to form an assembly table for your shop. In fact, I just 3d printed something called a pantoprobe one guy made that allows us to probe electronics with more precision that was open source. Such a joke, but with this collector, I can work without being covered in sawdust. On the Ham Nation podcast, or the perils of perpetual promotion. BAM! SUBSCRIBE to my channel here: http://bit.ly/2LQB1gi, Ridgid Shop Vac: https://thd.co/2RqqM4O Just finished making mine. The bottom of the cart was now fully assembled and so I wanted to do a test fit to make sure the vacuum fit. The final critical measurement is the width of the bottom of your cyclone bucket. I work for the govt and we make some custom stuff but we also borrow heavily from the open source community. Im Mark VandeWettering. I work for Pixar Animation Studios, but thats not what this blog is about. Im a husband and father and grandfather. Since you are an affiliate, you can use this url to link people to this page and get credited for it: If you want to use an image thumbnail link, you can copy and paste something like this into the source code of your page: Woodsmith Plans provides hundreds of high-quality, shop-tested plans for makers of all skill levels to build projects for their home, workshop, or give as gifts. Make sure to watch my accompanying YouTube video of this build! To prevent this, Oneida Air Systems designed its Dust Deputy kit a small, plastic cyclone separator which directs most of the dust and chips into a five-gallon bucket. not a big deal. And even if you had a separate dolly for the 5 gallon bucket to sit atop, youd be maneuvering two different items on rollers which were attached together with a stiff but flexible hose. If you'd like added help with this build, I have downloadable plans you can purchase! Friction holds them in reasonably well, but I will probably get a small self tapping screw to fasten them more permanently, or maybe just wrap the ends with tape to increase the friction a bit more. Can find lots of free ones on youtube with detailed dimensions. However, if you want even more granular detail to make your job easier, you should consider our premium plans. It's rather disheartening to me that you would purchase plans from a corporation or from youtubers making full time livings off of ad revenue but you would not spend $5 on my plans. To begin assembly I positioned the two sides of the cart against the bottom panel and clamped them together with parallel clamps. This is a project you can do in one day to improve your shops dust collection. Tripod: https://amzn.to/2R9Qq12 dust collection
I drilled two 3/4 holes on either side of each spacer. Sanding Discs: https://amzn.to/2M98HWy Most any project can be completed simply by viewing the YouTube video or blog post if they are done right (meaning they were produced for educational value and not simply entertainment or inspiration). I then move the fence out to make the horizontal cuts on the notches. I also like the small footprint. Did you make this project? I do not see a contact us link and your QRZ address says it is no longer valid. I just tightened the included pipe straps to fasten the bottom to the hose adapter. I find it annoying when instructables or YouTube videos sell plans with their builds. and cut them to their final lengths on the crosscut sled too. These were PERFECT for this application. I like it Ive been trying to come up Some people like the added convenience that comes from having detailed plans to reference and plans are viewed as a value proposition not as something that is absolutely required and thus charging for that added convenience is considered completely acceptable. Then I marked out the locations of the notches that will accommodate the top and bottom stretchers. One idea I had was to run a second pvc pipe next to the first and plumb it into the inlet side of the dust deputy to allow the hose to be attached closer to its original height. I drilled two 3/4 holes on either side of each spacer. The obvious upgrade is to add a dust separator into the system. And, I've spent most of my life learning to be less easily annoyed. Only clean holes in this shop! The vacuum fit snugly in the cart (front, back and sides) and I had enough clearance at the top to get my hand over the handle of the vacuum so I could easily pull it out. I really love this addition to my shop. I simply used a hole saw to accomplish the task. It had been so long!. Essential materials list, 3. He replaced his old, large shop vac with a smaller unit, but the footprint of the cart is still essentially 2x the footprint of the vacuum alone. vacuum
Turn your ordinary shop vac into a cyclone dust collection cart with less than a sheet of plywood! These plans are provided by our business partner, Australian Woodsmith, and are based on the original Woodsmith plan. Im curious how easy it is to remove the bucket to empty the contents since the plumbing is rigid. -- Tyvekboy -- Marietta, GA .. one can never be too organized. I accomplished the perfect lengths of pipe purely by trial and error. Id hate to invest all that time and effort, only to have to rebuild the cart for a new vacuum. That's more what I see this website being about from the git-go. And thats about it. I just attached my shopvacs hose to the inlet on the side of the cyclone.I really love this addition to my shop.
I mainly use mine for the table saw so that height is easier to work around. Built this the other day and it's absolutely awesome. (We may receive commission when you use our affiliate links. Rockler Circle Jig: https://amzn.to/2J7zSQq Help us spread the word about Woodsmith Plans & earn money at the same time. It uses a feature of these Ridgid shop vacs. Detailed plans are not always needed to get a point across. You probably dont need to glue AND screw these into place, but I wanted to make sure I over-engineered this so I had plenty of holding power. I have paid for plans before but mostly from companies like plansnow.com and woodsmith or wood magazine and even Mathis Wandel and Issy Swan but from their youtube channels.
This sucks, please bring the old theme, or a normal theme back.
The entire system rides on the original vacuum, which means that it has no more footprint than the original. I enjoyed watching your process. These were used to give the bungee cords a place to attach to the cart. ; Step 3) Done!" I find it easy to wheel around my shop on those 3 casters and it fits in less than a 2 square foot area so I can easily tuck it somewhere out of my way when I dont need it. I then repeated the same thing at the top of the cyclone. If you dont have a track saw you can use a circular saw and straight edge, but I recommend setting up in the driveway to make the cut to avoid poor dust collection in the shop. Not this mobile/pinterest crap. Because I didnt measure all that carefully, I decided that I needed 4 pieces of 1.5 schedule 40 PVC, which I said needed to be 38 long. or "Step 1) Buy my plans. My dust collection cart is a pretty straight forward build. Air is sucked in the side, and swirls around, eventually settling into the bucket. | Do Not Sell My Data
But there is a problem.
I then set the platform sides in between the front and back and secured them with two screws on the front and back side of the cart. Be sure to double-check the plan before building. There are a couple of instructables I have seen with zero steps. I like the small footprint. I then placed some glue on the spacers and inserted them making sure they were square to the front and back of the platform. |
It is very easy to build and the payoff is completely worth it! Yes, Node Red can be a bit of a resource hog, but it can be run on, Glad to see an update. Theres also a convenient storage space for cutoffs. Come on, lets bring this thing home! I first saw the Dust Cyclone Separator Cart through a friends YouTube video and after years of clearing out clogged shop vacs every few days I was stunned! iPhone X: https://amzn.to/2VrCf64
There are really two key dimensions you need to know in order to modify my cart to fit your shop vac 1) The overall width, which will tell you how big to make the bottom and sides and 2) the height, so you know where to place the platform that holds the cyclone bucket. All of the information that you need to build our plans can be found in the standard plan. I put 3 casters on it so it rolls around the shop real easily. Sign up for my monthly newsletter and get this 10 page downloadable set of project plans for free. Once your notches and tapers are cut, each side should look like this. Actual time spent doing the work (as opposed to going to Home Depot Twice) was about an hour, and Im slow. Thanks for subscribing! My dust collection cart has less than a 2 sqft footprint and 3 casters making it less obstructive and easy to get out of your way! Duststopper Kit: https://amzn.to/366LoZn, (1) 2 x 4 3/4 Plywood 2022 Verticalscope Inc. All Rights Reserved. iPhone Tripod Mount: https://amzn.to/2SzTd09 The kit attaches the cyclone directly to the side of the vacuum canister. Latest Blog Entries |
But I discovered when I did a dry fit that the 1 1/2 Schedule 40 PVC actually was a loose fit inside the cylinders that cap each foot, and was a better fit overall than the reducer was to the outside. It was a perfect fit. One thing you cant see here is that I temporarily attached a scrap piece of wood under the platform so I didnt get a lot of blowout which hole saws are notorious for causing. I just tightened the included pipe straps to fasten the bottom to the hose adapter. Mark, do you have a contact email address? Do you also expect him to build it for you? This will tell you how deep the upper platform needs to be to hold your bucket snugly. I can be reached at brainwagon@gmail.com. I can say there are many projects here where there are no details but also no plans. I then attached the front lip in the same fashion. ; Step 2) Follow the plans instead of the instructions I don't actually provide here. You Got it!
This step is critical because it prevents splitting the plywood. To begin assembly I positioned the two sides of the cart against the bottom panel and clamped them together with parallel clamps.
Check out our Editors recommendations for project supplies and hardware. Pinterest. Rode Video Mic: https://amzn.to/2VIBR2V I then placed some glue on the spacers and inserted them making sure they were square to the front and back of the platform. I cut my side and bottom panels to final length using my crosscut sled. My dust collection cart is a pretty straight forward build. The worst posts are those that are a naked sale of a product with no real instructable. I marked the beginning and ending of the taper (these measurements will depend of the height of your shopvac) and I strike a line with a straight edge.
This was a good time to go ahead and attach the casters to the cart. I have one of the side-by-side carts ala ShopNotes. LOL! I could then attach my cyclone bucket to the cart with bungee cords. Here is a picture of what the system looks like, from Home Depots product page. Latest Projects |
I then attached the upper stretcher by setting it into the upper pair of notches. I drew the circle, drilled a starter hole, and then cut out the center with my jig saw.
I put my wand in its place and it was time to handle the final step of the assembly process. DeWalt D745 Table Saw: https://amzn.to/2IQJJLl Again, pre-drill, countersink, and screw two screws per side. What's you favorite honing guide, that precisely and repeatably hones square? After all, my shop vac is quite old, and could easily give up the ghost any day. I did some quick measurements. 1 year ago. and BAM! Building the Paulk Workbench, Part 3 | Table Saw Mount. Next, I wanted to make a space to hold my vacuum wand that I use to sweep up my shop. Next I attached the platform front to the platform bottom with three screws. I found a number of very nice designs, some of which were very complicated and included all sorts of storage space and things like hose reels. I screwed each spacer in from the underside of the platform with two screws each. Thats shown in the layout diagram but not in the cut list. (1) 1 1/2 x 6 PVC Pipe It uses inches and feet for measurement. can even salvage most of it from a piece of shop furniture that will soon be decommissioned. I then repeated the same thing at the top of the cyclone. The fine dust that these machine tools produce can easily clog vacuum filters. (1) 1 Wood Screw, Canon 80D: https://amzn.to/2VHhzab I believe the sides need to be 3/4 wider than the base to accommodate the stretchers on the back of the side. Fold-out tables, a stop block, and a mobile base extend the usefulness of your miter saw. I also picked up 4 flat endcaps, and four 2 to 1.5 reducers similar to the ones specified by John. With this one in particular, it's probably doable without plans. I attached the upper platform bottom by butting it against the upper stretcher and fastening it to the sides with four screws. Heres the video on YouTube and feel free to scroll down for some deeeeets! Note: After your purchase, you will receive an email containing a PDF attachment of your purchased plan, as well as instructions for logging in to download the plan and access any other associated files and videos, which will all be located on this page. The International System of Units (SI), more commonly referred to as the metric system, is the alternative set of units that we have available for some of our plans. 1/4 Roundover Router Bit: https://amzn.to/2EgQRyC OMG! | Privacy Policy
I marked the beginning and ending of the taper (these measurements will depend of the height of your shopvac) and I strike a line with a straight edge. Is there enough play that you can get the bucket out without having to remove either clamp? I think it gives it a cleaner look and also theres one less hose flopping around. However, this does not impact our recommendations.). Once I had manageable pieces, I cut out the blanks for the sides and bottom as well as the blank to cut all the stretchers and platform parts from. Again, pre-drill, countersink, and screw two screws per side. John basically used them to hold vertical legs, which then bolted into a platform with a hole cut in the top that the dust extraction bucket could sit in. cyclone dust collector
no, just pass on it. Theres a total of 12 parts to this whole cart, so getting through these steps can be done in an hour or so! The best way I have to do this is by using my track saw. Recording to iPhone: https://amzn.to/2C0UshJ In the end you need one long vertical section of pipe that youll connect to a 90 degree long sweep elbow, one shorter horizontal section connected to another 90 degree elbow, and finally one very short vertical length of pipe. In the world of woodworking (which is all I can speak to) plans are almost always seen as a convenience and not necessary to complete a project.
That was my feeling, too. The Arduino n Gameduino Satellite Tracker. I didn't say yours was. -- Follow me on instagram and facebook @mwawoodworks, dust collection cart
Ill be using it for the first time in anger tonight when I cut some pieces for a potting bench for my wife. 1/4 Straight Router Bit: https://amzn.to/2J8Ubgq It made the instructable just seem like an ad. In this 7 page PDF plan:1. Check your email for details on how to get the project plans. They just have a place where you can order where to buy their end product from. Finally I cut the tapers on the sides. These measurements are going to be different for you if you are using a different shopvac than mine. all worked out for them. Google youtube plenty of free ones out there, maybe some by sponsored YTubers but thats okay. oneida
By they way, I glued my sections of PVC together using epoxy to maintain good suction. While there were some designs for a completely DIY designs, and many expensive off the shelf systems you could purchase, I settled on using a cheap, available cyclone based extractor called the Dust Stopper which I could get for about $40 from Home Depot. These were used to give the bungee cords a place to attach to the cart. I made sure to cut long and then assemble them, checking the fit, and cutting further as needed. But there were still some problems with his cart. However, dimensions and other elements of the plan may vary between the metric and standard versions. Again speaking for myself, you don't "have to have" the plans for anything I have published. I like the design on this one quite a bit. The older layout was much easier to navigate. You can follow these basic instructions and adjust the dimensions to fit your own shop vac or if you are starting from scratch you can pick up the vacuum I have HERE. I hope it helps you build yours. Latest Forum Topics, https://mwawoodworks.com/dust-collection-cart/. I began by breaking down my plywood into smaller, easier to manage chunks that I could cut my parts out of at the table saw. (4) 1 1/2 PVC Pipe Caps I then made a homebrew compass out of a scrap of wood, and marked the circle centered in the middle of the top.
Thanks for watching my Dust Cyclone Separator Cart Video. The obvious idea would be to mount them vertically, rather than horizontally. I ended up getting a new 7 section (which is too long, but its what was available) and we were done. (8) Washers *I use affiliate links, please see details on my disclaimer. DeWalt Miter Saw: https://amzn.to/2GGrLdI It uses millimeters, centimeters, and meters for measurement. I have been trying to do a bit more wood working in my garage, with the net result that a fine layer of sawdust is settling everywhere. What does everyone do for storing the hose? In your plans your cut sheet and layout doesnt match for the sides. I then attached the front lip in the same fashion. Youtuber Steve Ramsey was an early inspiration to me in my quest for woodworking competency, and he details both the problem and his (rather nice) simple solution. This roll-around cart provides a single, stable platform for both a shop vacuum and the Dust Deputy. Of course best, I would often look at the Brainwagon link on the SolderSmoke blog and just sigh. I havent fixed the base of the risers into the feet yet. My Dust Deputy Deluxe came with this 90 degree hose adapter. Bosch Colt Router: https://amzn.to/2GwachE In fact, unless you happen to have the same brand & model of shopvac, I suspect the instructions here are going to be far more useful than a set of fixed-size plans could be. The final critical measurement is the width of the bottom of your cyclone bucket. Seen one of those.. Well I'm sorry you feel it to be naked sales. 3 years ago. This results in less dust in the vacuum, which prolongs the life of the filters and the vacuum. Bungee cords work great here because they hold the bucket firmly in place but are easy to remove when its time to empty the bucket. It doesnt take long for the filter inside a shop vacuum to clog with dust. This is a great, helpful, build! This step is critical because it prevents splitting the plywood. I so need this for my miter saw - sick of having sawdust NOT get collected into the collector that's supposedly at the other end! You are selling the plans and give most of the instructions without the exact measurements. These come with additional shop diagrams that we drew when creating the prototypes. Shop drawings are not available for every plan. I then set the platform sides in between the front and back and secured them with two screws on the front and back side of the cart. Manage Consent. Whats the procedure for emptying when full? These will be used to fasten the casters at the end. I cut a 19 square piece of 3/4 on my table saw, and marked four in the corners of a 14 square (the measured spacing on the bottom of the vacuum) centered in the top, and bored it for some 1/4 bolts. DeWalt Corded Jigsaw: https://amzn.to/2XKbzOf My Dust Deputy Deluxe came with this 90 degree hose adapter. Bosch 12v Jigsaw: https://amzn.to/2DThxUq
If you enjoyed this tutorial and found it helpful, you can see more of my work in the following places: My Website (full tutorials, plans, videos): https://www.mwawoodworks.com, My YouTube (all my build videos): https://www.youtube.com/c/mwawoodworks, My Instagram (behind the scenes stuff): https://www.youtube.com/c/mwawoodworks, My Pinterest (things I find inspirational): https://www.youtube.com/c/mwawoodworks. I just don't understand the logic.Does there have to be logic to the spirit of volunteerism? cyclone
(6) 1 1/2 Cabinet Screws I screwed each spacer in from the underside of the platform with two screws each. If you dont have a track saw you can use a circular saw and straight edge, but I recommend setting up in the driveway to make the cut to avoid poor dust collection in the shop. Guessing Ill have one just like it in the future. So, I was looking for a simple solution when I stumbed upon this neat idea from John Builds It on YouTube. These measurements are going to be different for you if you are using a different shopvac than mine. Dust Stopper which I could get for about $40 from Home Depot. As John explains in his video, you cant use 2 PVC for the risers (which might have been a better fit) because the body of the vacuum tapers out slightly, and the verticals wont be straight. This was a good time to go ahead and attach the casters to the cart. Once your notches and tapers are cut, each side should look like this. These were PERFECT for this application. I recently finished my version of a shop vac dust collection cart complete with an Oneida Dust Deputy cyclone.I really like this design for a couple reasons. This will create the upside down J shape needed to reach up and over to the top of the cyclone. Share it with us! Before we get started, make sure to follow me on. You can follow me on Instagram, Facebook as well. Why havent I added a dust separator before, I thought! I guess we have to monetize things. A low-cost cyclone kit and this simple cart turn a shop vacuum into a top-notch dust collector that can go anywhere in the shop. When coupled with a heppa filter and filter bag inside the shop vac, this thing is a dust terminator, nothing gets past it and my shop air is that much cleaner. To cut out the notches for the stretchers, I used a magswitch as a positive stop and set my fence to cut out the vertical sides of the notches in a repeatable fashion (there are four total notches). // But its totally workable, and is easy to move around the workshop. The final steps for assembling the upper platform were to create two spacers that would sit on either side of the cyclone bucket to hold it in place. So I cut my PVC into lengths that worked for me based on the location of the inlet of my shop vac and the location of the top of the cyclone. Then I marked the waste areas with a pencil and got ready to make the cuts! I attached the upper platform bottom by butting it against the upper stretcher and fastening it to the sides with four screws. Here are the tools I used specifically on this build (affiliate links): There are really two key dimensions you need to know in order to modify my cart to fit your shop vac 1) The overall width, which will tell you how big to make the bottom and sides and 2) the height, so you know where to place the platform that holds the cyclone bucket. I'm Matt and you can follow along as I [Build] new projects [Learn] new skills and [Repeat] the process.
It is about 24 from the top of the feet to the top of my vacuum cleaner, and I thought it was about 12 from the bottom of the bucket to the lip that will hold it in place. Black Matte Spray Paint I happily paid my money for the plans and am very happy to have completed this. DISCLAIMER: Any posts on LJ are posted by individuals acting in their own right and do not necessarily reflect the views of LJ. This is a great project for beginner woodworkers looking to build their shops or experienced woodworkers who want to control every bit of dust in their workspace!
I find it annoying when people think all of the plans should be free. What about simply sharing your knowledge or things you have learned in your hobby? 12v Bosch Drill/Driver: https://amzn.to/2BWJHNl
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